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For Sale: New 1500hp Diesel DC Electric Drilling Rig. 13,093,472usd
Listing ID: 6681Vendor Stock No.:
Price: 13,093,472usdDate Posted: 12/19/11
Quantity: 1
Condition: new, must be manufactured
Location: Texs, USA
Description:
For Sale: New 1500hp Diesel DC Electric Drilling Rig. 13,093,472usd

This proposal is for the sale of a 1500HP AC drive diesel electric drilling rig configured according to the specifications listed in the rig inventory that is attached to this proposal. All equipment on this drilling rig will be as listed in the attached inventory or equivalent and there is no Chinese content in the rig. Any additions and/or changes in the rig configurations or listed rig equipment made by the buyer after the purchase contract is signed will be billed under a separate change order invoice and must be paid in advance before the work will be performed.

The 1500HP AC drive diesel electric drilling rig as configured in this proposal consists of new components and materials and API certified new equipment. Because of this Seller is able to place their new drilling rig 18 month warranty on the rig for this sale. Please see the Seller Standard Terms and Conditions at the end of the rig inventory list in this proposal for complete warranty information.

Selleri s a company committed to building the highest quality drilling rigs and providing the very best customer service anywhere. No ifs, ands, or buts.

The MRP-3™ software system is a custom designed data management system that incorporates three vital project management components and tools into one synchronized fully operational management system. These three components are Material Requirement Planning, Material Resource Planning and Manufacturing Resource Planning.

The MOM™ software system is a powerful data management tool that keeps up with the reams of data produced by the manufacturing process. MOM™ also assimilates the data in our MRP-3™ system into the MOM™ system and checks everything against the Seller’s preset production and delivery guidelines of our manufacturing facilities and vendors. This then alerts the proper department(s) via email when any one or more data sets are outside of the preset production and delivery guidelines. The system is constantly updating the data to ensure that everything is running on time and this keeps things on schedule.

The ECRM™ system keeps track of all of the data being produced by MOM™ and stores it in the appropriate customer database. The ECRM™ system also tracks all customer correspondence and communications and automatically stores this data in the appropriate customer database. This allows the management of Seller to know exactly what stage or percentage of completion any given project is in at any given time day or night during or after the rig is being built. A complete history of every product manufactured, service provided or rig being maintained by Seller is maintained and up dated daily by our ECRM™ system.

Our commitment to lean manufacturing and our custom designed management software programs allow Seller to produce top quality products with very reasonable delivery schedules at lower overall cost than our competitors. Our expertise in systems integration and quality control through total control of the processes is what makes our products superior to all other on the market today. International, its rig-building and OEM partners, and associates represent the very finest in the oil and gas industry including NOV, Letourneau Technologies, CAT Power Systems, Canrig, Cameron, Derrick, Hydril, Oderco and many others have over one hundred years in engineering, design, testing and building of drilling rigs and drilling rig components behind them.

Sales Price and Terms

The sales price for the Diesel AC Electric Drilling Rig without the optional equipment as configured in this proposal delivered x-works is $13,093,472.00. The optional equipment including the drill string, fishing tools, top drive, walking rig system, handling tools, casing tongs, floor wrench and BOP equipment amounts to $6,243,440.00. The total for the base rig and all optional equipment listed in this proposal is $19,336,912.00.

The rig can be purchased as a complete package ready to drill including all optional equipment or as a base package without the optional equipment. The customer can also add optional equipment to the base package via line items to meet their specific needs. The line item listing for the optional equipment is in the table below. Please note the optional items are listed in green print in the inventory included with this quote.

Letourneau 500T Top Drive and Accessories $1,848,000.00
13 5/8 BOP Stack $1,092,000.00
Drill Pipe, Drill Collars and Accessories $2,287,040.00
Casing Tongs $61,600.00
Floor Wrench (Iron Roughneck) $417,200.00
Handling Tools $202,160.00
Fishing Tools $330,400.00
Rig Welding Machine $5,040.00
Total Optional Equipment $6,243,440.00

The prices listed in this quote are good through December 30, 2011. It is important to note that after the first of the year, price will increase by between 8% and 12% because of price increases being put in place by over 80% or our vendors. Additionally all vendors as well as increasing their prices are increasing their delivery times out several weeks in their forecast for 2012 deliveries. This will likely increase our forecast delivery times by up to 10 weeks.




TABLE OF CONTENTS

Section (1) - Drawworks, Mast, Sub & Accessories 6
Section (2) - High Pressure Mud System & Accessories API 7-K 16
Section (3) - LTI VFD Unit (New) 21
Section (4) - Diesel Engines (New) Error! Bookmark not defined.
Section (5) - Low Pressure Mud System (New) Error! Bookmark not defined.
Section (6) - Houses, Tanks & Miscellaneous Equipment (New) 36
Section (7) - Tubulars – Drill Pipe & Drill Collars (New) 46
Section (8) - Rig Lighting System 53
Section (9) - Systems Integration & Test 56



























Section (1) - Drawworks, Mast, Sub & Accessories



1500HP
Diesel AC Electric Land Drilling Rig

1.0 DRAWWORKS, MAST, SUB AND ACCESSORIES

Oderco parallelogram style low-lift substructure with a cantilever mast that is assembled from grade then hydraulically raised.

The Drawworks, Mast, Substructure and accessories are manufactured to the following specifications:

• Mast, Crown and substructure API 4F
• Traveling Block & Swivel API 8A
• Crown sheave assemblies API 8A
• Drawworks and Rotary Table API 7K
• Designed to 0°F thru 140°F (-17.8°C thru 60°C) ambient

1.1 1500HP AC DRAWWORKS

LTI Model LDW750K Drawworks, Direct Gear Drive, for use with two (2) LTI Power Systems AC Motors.

• Hoisting Capacity: 750,000 lbs. on 12, 1-1/4” dia. drilling lines.
• Two (2) each LTI TT1150 AC Vector Motors; Continuous rating of each motor is 1,150 HP and intermittent rating for drawworks duty is 1,725 HP. Supply voltage: 575 VAC, 3 phase, 40 Hz base speed, 6 pole, max speed of 2300 rpm. Includes 20 HP, 460 V, 60 Hz, 3 Ph, 40ºC ambient electric blower motor with filter and IP44 exhaust cover.
• Main Drum: Bare tube is 27” dia. x 56-1/4” long; Lebus shell provides grooving for 1-1/4” dia. wireline. The drill line clamp is located in the off-driller’s side drum flange. Rubber turn-back rollers are provided on each drum cover.
• Braking System: The drawworks is designed to raise, lower and hold the hook load with the electric drive motors. The motors provide sufficient torque capacity to control rated loads at rated speeds without overheating during normal pipe and casing handling operations. Friction disc brakes are supplied for emergency stopping should the motor power fail. The emergency brakes should not be used to stop or hold the load in normal operation.
• The disc brake system consists of two (2) heavy duty solid discs manufactured from abrasion resistant steel, securely attached to its hoisting drum flange with high strength steel bolts, and four (4) spring applied, air released brake calipers with two (2) calipers on each disc.
• Air pressure of 105 psi is sufficient to completely release the calipers. Two calipers will hold the maximum rated load capability of the drawworks. This provides a safety factor of 2 for the disc braking system. This safety factor is in line with the requirements of internationally known certification authorities.
• Operating levers connect the actuator to the brake shoes. This separates the actuator from the heat of the disc and brake shoes. An adjustable clevis on the actuator adjusts the clearance between the disc and the brake shoes. Proper adjustment compensates for brake shoe wear and maintains the capability of the caliper.
• The shoes are guided by sliding surfaces to ensure they do not drag when released. Centering bolts are used to equalize or shift the air gap. When set, the shoes freely float on guide pins to ensure equal lining wear.
• The actuators and the levers are connected via a toggle link, which compensates for reduced spring forces.
• Main Dynamic Braking is accomplished by the AC Motors through dynamic braking resistors powered through the AC Drive System.
• Emergency Braking is provided by caliper type disc brakes operating on two (2) air-cooled discs. The brake discs are mounted on each end of the main drum. Four (4) caliper disc brakes are provided for emergency stopping, parking and holding of a suspended load. The calipers are spring applied and air released. The brake discs are air-cooled and are not satisfactory for continuous dynamic duty.
• Brakes may be used as a crown and floor saver for emergency stopping during the hoisting and lowering operations.
• When the brakes are used for parking or suspending a load, the operator must assure that the air pressure in the calipers is reduced to zero (0) and the brakes are holding properly before removing power from the drawworks motors.
• Emergency Lowering Controls: Manual release is provided for safety should the need arise to lower the load by manual methods. Manual release consists of an emergency air tank and manual pressure control valve, which is mounted at the drawworks. The emergency tank is charged from the main rig air system with protection to prevent loss of charge should the main system pressure fail.
• Bearings: All bearings are spherical or cylindrical roller type.
• Lubrication: Drumshaft bearings are grease lubricated. The gearbox is lubricated with pressurized oil supplied by two 10//7.5 HP, 460//380 volt, 60//50 Hz. 50ºC ambient electric motor driven gear pumps. One pump is the primary pump and the other pump is used as a backup. Water-cooled lube oil heat exchanger mounted on main skid. Four (4) 1 KW, 460V, 3 phase immersion heaters mounted in gearbox sump to keep oil temperature at a minimum of 100ºF.
• Drawworks Frame And Skid: The drawworks frame is constructed from fabricated steel plates. All bearings are mounted in bearing housings that are bolted to the main frame. Covers are provided over all rotating members. All drawworks equipment is mounted on a single, heavy duty oilfield type skid. Lifting provisions, tailboard ends, are provided at each end of the skid.
• Drawworks Guards: Guards are provided around disc brakes to limit the amount of contamination of the discs and caliper assemblies.
• Drum Encoders: Two HS35 intrinsically safe encoders are included driven from output shaft of gearbox with additional room to mount 1 more HS35 encoder. Requires intrinsically safe barrier to be provided by control supplier.
• Design Temperature: Min. design temperature is 32ºF (0ºC) per API 7K.

1.2 MAST ASSEMBLY

• 152’ beam leg mast w/ 750,000 lbs. static hook load (SHL) strung on 10 lines
• Wind-load: 80 mph (full rack of pipe)
• Wind-load: 105 mph (bare mast)
• Casing capacity: 750,000 lbs.
• Setback capacity: 575,000 lbs.
• Mast stem portal truss: designed affording excellent driller’s view and is complete w/ raising sheaves and sling lines.
• Drill floor height: 25’0”
• Ladder: full height straight ladder from drill floor to crown.
• The crown assembly has a 6-sheave main cluster consisting of six (6) 50 inch diameter sheaves grooved for 1-1/4 inch wireline, one (1) 60 inch fastline sheave assembly with sheave grooved 1-1/4 inch sheave, 42 inch high handrails and bumper blocks.
• The crown assembly frame has padeyes for a block suspension line complete with a certified wire rope and shackle assembly.
• The mast assembly is supplied complete with two (2) air hoist sheave, coreline and man rider padeye’s.
• The mast has a 25’ ft. leg spread.
• The racking board has a capacity of 15,000ft of 5 inch drill pipe including four (4) stands of 10 inch drill collars and ten (10) stands of 8 inch drill collars.
• The platform is complete with folding diving board, access catwalk, pullback winch and fold up floor slab on driller’s side.
• The unit is adjustable for 82ft to 87ft above the drill floor and includes 42 inch. high handrails.
• Two (2) counterweight systems for the tongs, complete with buckets, guides, blocks and wirelines are included.
• The padeye’s mounted in the intermediate mast section.
• Derrickman escape devise including escape line, 9/16” x 1.5 x mast height with padeye and shackle.
• One (1) mast belly board.
• Mast stands, three (3) building stands.
• The mast will contain all necessary drive pins and hardware for assembly.
• Includes a parallelogram type, raising system including two (2) hydraulic single stage rams powered by one hydraulic power unit complete with remote control panel, hoses, and fittings.

1.3 TOP DRIVE LTI 500 TON AC Direct Drive
LeTourneau Technologies DDTD-500 Direct Drive Top Drive

• The LTI Model DDTD-500 DIRECT DRIVE TOP DRIVE uses a drive system which connects the LTI Power Systems AC drilling motor directly to the drill string, eliminating the gearbox and lubrication system and allowing the DIRECT DRIVE TOP DRIVE to provide greater performance, less maintenance and unbeatable reliability.

• The Model DDTD-500 DIRECT DRIVE TOP DRIVE comes complete with integrated AC drilling motor, bail, counterbalance system, pipe-handler assembly, local cooling system, drill motor brake, gooseneck, wash pipe assembly (3" ID), and S-Pipe (7,500psi). The DIRECT DRIVE TOP DRIVE is fitted with marine industrial-grade junction boxes, control cable connectors, solenoid valves, pressure switches, cable glands and space heaters.

• All exterior mounted safe area equipment is designed for a marine application. The motor is rated for IP 44. The design operating temperature is -20 deg. C to +50 deg. C. The Direct Drive Top Drive includes the following standard features:

LTI THROUGH SHAFT DESIGN AC DRILLING MOTOR:

• Hi-density magnetic steel and windings that put more “copper in the slot,” delivering up to twice the peak torque as conventional AC motors from zero rpm through rated rpm.
• Extensive, fully documented testing during every step of production ensures quality and reliability you can count on for the long term.
• Greater copper and iron content provide more thermal mass for withstanding the high temperatures of continuous operation without diminishing component life.
• Embedded winding heaters and six slot-embedded resistive thermal devices (RTDs).

MOTOR COOLING SYSTEMS

• Two (2) blower assemblies, each with two (2) 5 HP blowers, and one (1) 10 HP explosion-proof 3 phase, 575 volt, 60 hz motor.
• Explosion-proof differential pressure switches to sense cooling air flow.

INTEGRAL DISC BRAKE SYSTEM

• Hydraulic Caliper System includes: 2 spring release hydraulic set brake calipers and brake disc.

COUNTERBALANCE SYSTEM

• The stand jump feature lifts the top drive to prevent thread damage during spin-out and spin-in of the saver sub.

PIPE HANDLING SYSTEM

• The Pipe Handling System includes a Hydraulic Rotary Head that rotates 360 degrees allowing the links and elevators to be Infinitely Positional and able to reach the mousehole, drill down or other positions on the drill floor.
• 10 channel hydraulic swivel ring.
• 500 Ton capacity thrust bearing.
• One (1) Hydraulic rotation drive with 360 degree rotation controlled from the driller’s console.
• Two (2) Hydraulic actuated handling ring locking devices controlled from the driller’s console to prevent handling ring rotation.
• Hydraulic link positioning system controlled from the driller’s console to provide placement of the elevator.
• Non-rotating hydraulic-powered pipe clamp with standard tong dies to prevent drill pipe from rotating during make-up or break out, and is capable of holding each of the IBOP valve stack components for change out.

IBOP SYSTEM

• Upper IBOP valve: 3" I.D. 15,000 psi working pressure ball valve with metal to metal seals, 6-5/8 Reg. RH box up x box down.
• Lower IBOP valve: 3" I.D. 15,000 psi working pressure ball valve with metal to metal seals, 6-5/8 Reg. RH pin up x box down.
• Saver sub, 6-5/8" Reg. pin up x 5-1/2 FH pin down, 3” ID.
• NOTE: Drill pipe size may be specified at time of order placement.
• Upper IBOP actuator, hydraulically operated, and controlled from the driller’s console.
• Tool joint locking clamps to secure against accidental break-out.

SERVICE LOOP ASSEMBLY

• Service loop (inner) includes the required hydraulic and electrical supply lines from the derrick termination to the top drive.

PORTABLE TRACK SYSTEM

• Top Drive Track System - The system will consist of a predetermined amount of sections of fabricated track, and one custom length section to complete total lengths required. The track will accommodate a roller style Top Drive dolly and will include a lower spreader beam and tie back system, along with two intermediate tie backs to derrick girts, as required.

• Top Drive Portable Track Dolly System - The dolly consists of a frame and roller system for use with the Portable Track System.


Letourneau Technologies 500 Ton Direct Drive Top Drive
General Arrangement Drawing


Note: G.A. Drawing is shown for information purposes only.
Final Configuration is subject to customer specification.

Drilling Parameters

• Drilling Speed Range:
• Drilling Torque:
• Intermittent Torque:
• Drilling Horsepower:
• Continuous Static Lock Brake:

Rating Capacities

• Static:

Pipe Handler

• Torque Capacity:
• Drill Pipe Range:
• Upper IBOP:
• Lower IBOP:
• IBOP Pressure Rating:
• Elevator Links:
• Rotating Head:

Weight and DIMS

• Weight (Est.)
• Stack up Height

0-240 rpm
47,500 ft-lbs., through 115 rpm
80,000 ft-lbs
1,040 hp
35,000 ft-lb



500 Ton



80,000 lbs. ft.
3 1/2" to 6 5/8" (8-1/2” O.D. tool joint)
API 6 5/8 REG RH box up x box down
API 6 5/8 REG pin up x box down
15,000 psi
350 Ton API
360 Degree Position



50,000 lbs.
24’-6" (Measured from top of elevator to inside radius of hook,
using 108” long links).

1.4 TRAVELING ASSEMBLY

Traveling Assembly complete with the following:

• One (1) (New) 500 Ton DM500B Traveling Block with six (6) 50 inch sheaves and sealed bearings grooved for 1-1/4 inch drill line.
• One (1) (New) 500 Ton DM500S Swivel
• One (1) (New) 45’ Hex Kelly w/ Pin Drive Kelly bushing
• One (1) (New) 6 5/8” LH Reg Omsco upper Kelly valve
• Two (2) (New) Lower valves
• One (1) Inside BOP

1.5 PARALLELOGRAM STYLE LOW-LIFT DRAWWORKS SUBSTRUCTURE

Substructure is supplied complete per the following specifications:

• The parallelogram substructure is hydraulically raised by two (2) single stage rams and is designed to support the mast on the drill floor with a nominal base dimension at the mast shoes of 25 ft.
• The substructure is designed to a rated capacity of 750,000lbs.
• The drill floor rotary area and the setback area are supplied complete with a Zero Discharge recovery system.
• The drill floor is approximately 54ft long x 30ft wide, 25ft high drill floor w/ 42-inch handrails complete with 6-inch toe plate and a sliding gate at the V-Door.
• The substructure is designed to install the Drawworks and mast on the assembled drill floor while the substructure is in the lowest position and to elevate the Drawworks, mast and driller’s side drillers cabin to the 25ft high working level.
• The drill floor is checker plated with 1/4" plate around rotary table and drill floor.
• Setback area equipped with two (2) layers of 3” hard wood.
• Non-skid mats are installed around the rotary table working area.
• Two (2) sets of stairs from 25ft working floor to ground complete with handrails.
• One (1) 200-gallon Air receiver mounted in the substructure.
• One (1) Mousehole and Range 2 scabbard included.
• One (1) Rathole scabbard included.
• Two (2) Trolley 50 ton BOP trolley system to move the BOP stack from the BOP handling and transport skid to the wellhead flange and back. The Trolley system incorporates a failsafe braking system and each trolley can be independently operated.

1.6 WALKING RIG SYSTEM FOR PAD DRILLING

• The Seller’s Walking Rig System in not included in this quote.

1.7 DRILLER’S DOG HOUSE

• One (1) Driller’s Dog House, supplied with four (4) tempered glass windows, two (2) interior lights and one (1) light on each porch.
• The Driller’s Dog House is supplied complete on a oil field type three runner skid with 6” pipe hitches and porches at each end.
• The Driller’s Dog House is supplied with three (3) doors, one (1) on each porch and one (1) sliding door to the drill floor.
• The Driller’s Dog House is supplied with shelving, one (1) bench and a knowledge box.

1.8 V DOOR & CATWALK

Autocat II Automated Catwalk and Pipe Handling System

• DM Autocat II - 24" high Catwalk 60ft long.
• V-Door ramp - height ranges from 25ft to 35ft.
• Auto pipe loading and unloading to drill floor.
• Auto pipe loading and unloading from pipe rack.
• Pad drilling wheel set.
• Hydraulic power pack.
• Basic control system.
• Initial Spare Parts

1.9 PIPE RACKS

• Twelve (12) 18-inch high x 26ft long triangular pipe racks.






1.10 INDEPENDENT ROTARY SYSTEM

LeTourneau Technologies Model L-275 Rotary Table

• 27.5” Rotary Table with Rectangular Housing and Cover
• 27.5” Table Opening
• Center of rotary table to center of first row of sprocket teeth is 53-1/4”
• Dead load capacity 500 short tons
• Diameter of Pinion Shaft (Sprocket End) 4.938” / 4.937”
• Gear Ratio 3.60:1
• Maximum Table Speed 300 rpm
• Fully Assembled

Independent Drive System for LTI Drilling Systems L275 Rotary Table
• 18CB500 Air Inertia Brake
• Chain Drive with Sprocket & Chain
• Oil Tight Chain Case with 1 hp, 460 V, 60 Hz 3 Ph Explosion Proof Driven Lubrication System.
• One (1) 1150 HP Double Tapered Shaft AC Motor
• 1150 HP continuous
• 575 vac
• 1030 Full Load Amps
• 7690 ft lbs continuous
• Exhaust covers: IP44
• Motor winding heaters (120/220VAC)
• Explosion Proof encoder with RT Encoder Shaft
• Oilfield hub on each end
• Stainless steel junction box mounted on left side facing PE
• 15 HP explosion proof blower, 460 VAC, 60 Hz side mounted on right side
• Air shroud with filtered intake assembly
• Blower Pressure Switch on OPE of J-box
• Lockout switch on OPE of J-box
• Shell Cyprina Grease
• Components (Rotary Table, Chain Case, Inertia Brake and Drive Motor) mounted on a skid with lifting eyes on both ends and cover over drive motor and chain case.
HMB Hinged Master Bushing Assembly

• API Insert Bowl No. 3 for 8-5/8” & Smaller Pipe Sizes
• Bit Breaker
• Adapter Plate & Lifting Sling for LTI 27.5” Rotary Table
• Insert Bowl No. 2 for 10-3/4” - 9-5/8” Pipe Sizes
• Insert Bowl No. 1 for 13-3/8” - 11-3/4” Pipe Sizes

1.11 DEADLINE ANCHOR
• One (1) deadline anchor for use with 1-1/4 inch wire rope, 100,000 lb. Deadline load.

1.12 STANDPIPE & CEMENT STANDPIPE ASSEMBLY

• One 5”, single standpipe assembly 85 feet tall complete with clamps installed on the off-driller’s side, including weld on type unions with schedule 160 piping.
• One 2”, single cementing standpipe assembly 85 feet tall complete with clamps installed on the off-driller’s side, including weld on type unions with schedule 160 piping.

1.13 ROTARY & CEMENTING HOSE

• 4 inch x approximately 75ft, 5,000 PSI working pressure rotary hose coupled with 5-inch API connections on each end and complete with hammer unions.
• 2 inch x approximately 75ft, 5,000 PSI working pressure cement hose coupled with 5-inch API connections on each end and complete with hammer unions.

1.14 STANDPIPE MANIFOLD ASSEMBLY

• One (1) 5 inch, 5,000 PSI standpipe manifold assembly complete with one (1) 5 inch 5,000 PSI gate valve
• Three (3) 2 inch 5,000 PSI gate valves
• One (1) 2 inch 5,000 PSI pressure gauge
• One (1) 2 inch 5,000 PSI kill/fill line
• Three (3) 2 inch 1502 welded connections
• Weld on type unions and schedule 160 piping.

1.15 STANDPIPE LINE

• To the base of the substructure.

1.16 FLOW LINE

• 12” Flowline from the bell nipple to the shaker tank.






















Section (2) - High Pressure Mud System & Accessories API 7-K

SECTION (2)

2.0 HIGH PRESSURE MUD SYSTEM & ACCESSORIES API 7-K

2.1 MUD PUMP

Two (2) LeTourneau Technologies Model WH-1612 Single Acting Triplex Mud Pump
Single Electric Motor Rear Mounted V-Belt Pump Drive, for WH-1612 Pump

Mud Pump #1
• LTI Model WH-1612 Single Acting Triplex Mud Pump
• Runner Unitizing Master Skid with Easy Winch Skid Ends
• Motor Support
• Tensioning Screws
• Banded Kevlar V-Belt
• Pump Sheave
• Motor Sheave
• V-Belt Guard
• One (1) each LTI TT1500/1600 HP AC Vector Motor Continuous Rating 1500/1600 HP, 575/675V, 788 RPM base speed, 6 pole, max 1050 RPM; Supply Voltage: 575 VAC (1500 HP), 675 VAC (1600 HP), 3 Phase, 40 Hz base speed. Includes 20 hp, 460 V, 60 Hz, 3 Ph, 40oC ambient electric blower motor with filter and IP44 exhaust cover.
• One (1) each Discharge Strainer Cross, complete with 5-1/8" API 5,000 psi inlet and outlet connections. Includes one (1) strainer.
• One (1) each LTI Model L20-5000 Discharge Pulsation Dampener, complete with Installation Kit (Charging Hose, Studs with Nuts, and API Ring Gasket) – Installed. Note: The Nitrile style bladder used in the LTI Model L20-5000 discharge pulsation dampener is interchangeable with the Hydril K20-5000 dampener. Request a Urethane style bladder for oil based mud and a Hydrogenated Nitrile style bladder for use with high temperature mud.
• One (1) each Oteco 3" reset relief valve with 3" Fig. 1502 female inlet connection and male discharge connection, 3,000-8,000 psi.
• One (1) each Pressure Gauge, Oteco model 8, 0-6,000 PSI, with 2-1/16” 5K flanged bottom connection. Mounted on a 5-1/8” API 5,000 psi flanged elbow with 2-1/16” 5K flanged connection.
• One (1) each ½ ton Jib Crane with Trolley Only, for Handling Fluid End Components i.e., liners, liner bushings, pistons and rods, etc. NOT INTENDED FOR LIFTING FLUID END MODULES.
• One (1) each Hand Hoist, 1/2 ton, for use with Jib Crane.
• One (1) each Flange and Gasket Kit
• One (1) 5-1/8” API 5,000 psi weld neck flange prepped for 3” schedule 160 pipe for piping to relief valve.
• One (1) 5-1/8” API 5,000 psi blind flange mounted on strainer cross.
• One (1) 5-1/8” API 5,000 psi weld neck flange prepped for 5” schedule 160 pipe for discharge piping mounted on strainer cross.
• One (1) 10” ASA 150 lb. Raised Face Blind Flange mounted on suction manifold.
• Two (2) stroke counters mounted in crosshead cover.
• Minimum design temperature is 32o F (0o C)

Mud Pump #2
• LTI Model WH-1612 Single Acting Triplex Mud Pump
• Runner Unitizing Master Skid with Easy Winch Skid Ends
• Motor Support
• Tensioning Screws
• Banded Kevlar V-Belt
• Pump Sheave
• Motor Sheave
• V-Belt Guard
• One (1) each LTI TT1500/1600 HP AC Vector Motor Continuous Rating 1500/1600 HP, 575/675V, 788 RPM base speed, 6 pole, max 1050 RPM; Supply Voltage: 575 VAC (1500 HP), 675 VAC (1600 HP), 3 Phase, 40 Hz base speed. Includes 20 hp, 460 V, 60 Hz, 3 Ph, 40oC ambient electric blower motor with filter and IP44 exhaust cover.
• One (1) each Discharge Strainer Cross, complete with 5-1/8" API 5,000 psi inlet and outlet connections. Includes one (1) strainer.
• One (1) each LTI Model L20-5000 Discharge Pulsation Dampener, complete with Installation Kit (Charging Hose, Studs with Nuts, and API Ring Gasket) – Installed. Note: The Nitrile style bladder used in the LTI Model L20-5000 discharge pulsation dampener is interchangeable with the Hydril K20-5000 dampener. Request a Urethane style bladder for oil based mud and a Hydrogenated Nitrile style bladder for use with high temperature mud.
• One (1) each Oteco 3" reset relief valve with 3" Fig. 1502 female inlet connection and male discharge connection, 3,000-8,000 psi.
• One (1) each Pressure Gauge, Oteco model 8, 0-6,000 PSI, with 2-1/16” 5K flanged bottom connection. Mounted on a 5-1/8” API 5,000 psi flanged elbow with 2-1/16” 5K flanged connection.
• One (1) each ½ ton Jib Crane with Trolley Only, for Handling Fluid End Components i.e., liners, liner bushings, pistons and rods, etc. NOT INTENDED FOR LIFTING FLUID END MODULES.
• One (1) each Hand Hoist, 1/2 ton, for use with Jib Crane.
• One (1) each Flange and Gasket Kit.
• One (1) 5-1/8” API 5,000 psi weld neck flange prepped for 3” schedule 160 pipe for piping to relief valve.
• One (1) 5-1/8” API 5,000 psi blind flange mounted on strainer cross.
• One (1) 5-1/8” API 5,000 psi weld neck flange prepped for 5” schedule 160 pipe for discharge piping mounted on strainer cross.
• One (1) 10” ASA 150 lb. Raised Face Blind Flange mounted on suction manifold.
• Two (2) stroke counters mounted in crosshead cover.
• Minimum design temperature is 32o F (0o C)

WH-1612 General-Duty Triplex Piston Model - Continuous Duty Performance Data
Stroke, in (mm): 12 (304.8) Gear Ratio: 4.42 Rated HP (kW): 1,600 (1,193) @ 120 spm
STROKES PER MINUTE 120 110 100 90 80 70
MAXIMUM INPUT HP (kW) RATING* 1,600 (1,193) 1,467 (1,094) 1,333 (994) 1,200 (895) 1,067 (795) 933 (696)
LINER SIZE inches (mm) DISCHARGE PSI (kg/cm²) # GAL (L) PER REVOLUTION OUTPUT GAL (L) PER MINUTE**
7-1/2 (190.5) † 2,987 (210.0) 6.885 (26.060) 826 (3,127) 757 (2,867) 688 (2,606) 620 (2,346) 551 (2,085) 482 (1,824)
7 (177.8) 3,429 (241.1) 5.998 (22.701) 720 (2,724) 660 (2,497) 600 (2,270) 540 (2,043) 480 (1,816) 420 (1,589)
6-1/2 (165.1) 3,977 (279.6) 5.171 (19.574) 621 (2,349) 569 (2,153) 517 (1,958) 465 (1,762) 414 (1,566) 362 (1,370)
6 (152.4) 4,668 (328.2) 4.406 (16.678) 529 (2,002) 485 (1,835) 441 (1,668) 397 (1,501) 353 (1,334) 308 (1,168)
5-1/2 (139.7) 5,555 (390.6) 3.703 (14.014) 444 (1,682) 407 (1,542) 370 (1,402) 333 (1,261) 296 (1,121) 259 (981)
5 (127.0) 6,722 (472.6) 3.060 (11.582) 367 (1,390) 337 (1,274) 306 (1,158) 275 (1,042) 245 (927) 214 (811)
4-1/2 (114.3) 7,500 (527.3) 2.479 (9.381) 297 (1,126) 273 (1,032) 248 (938) 223 (844) 198 (751) 174 (657)
* Based on 90% mechanical efficiency ** Based on 100% volumetric efficiency # Pressures greater than 5,000 psi require high-pressure fluid ends † Liner is induction-hardened, therefore liner life is reduced
A – 1-1/16 (27.0)
B – 31 (787.4)
C – 38-3/4 (984.3)
D – 165-7/8 (4,213.2)
E – 62 (1,574.8)
F – 78 (1,981.2)
G – 53 11/16 (1,363.7)
H – 44 (1,117.6)
I – width: 2 (50.8),
– depth: 3/4 (19.0),
– length: 10-3/4 (273.1)
J – 8-1/2 (215.9)
inches (millimeters)

2.2 SUPERCHARGING PUMP AND CEMENTING PUMP ASSEMBLY

Supercharging pump assembly, Cementing pump assembly and suction system complete for two (2) LTI Model WH-1612 Single Acting Triplex Mud Pumps as per the following specifications:

• One (1) 45’ long x 10’ wide EZ Mover© three runner oilfield type master skid.
• Two (2) 6 x 8 x 14 centrifugal supercharging pumps with 11” impellers, mechanical seals each powered by a 100hp, 480 volt, 3-phase, 60 hertz AC motor with mechanical seals mounted on an oilfield base type skid complete with motor couplings.
• Two (2) 10-inch suction lines from suction valves in mix tank and suction tank to the supercharging pumps.
• Two (2) 10-inch supercharging pump lines from the supercharging pumps discharge to the mud pump suction manifold for charging triplex pump.
• OSHA compliant coupling guards.
• Two (2) 6 x 5 x 11 centrifugal cementing pumps with mechanical seal mounted on an oilfield base type skid complete with motor couplings and OSHA compliant coupling guards each powered by a 60 HP, 1200 rpm, 480 volt, 3-phase, 60hz AC motor.

2.3 HIGH PRESSURE MUD PIPING SYSTEM

One (1) 5-inch, 5,000psi WP high pressure mud delivery system for three (3) mud pumps as per the following specifications:

• Provide one (1) 5-inch schedule XXH line complete with two (2) sweeping Tees
• Two (2) 5-inch valves complete with welded type connections and hammer unions at the disconnection points.

2.4 VIBRATOR HOSES

• 4-inch ID x approximately 15 feet, 5,000psi. working pressure with 5-inch API welded type connections for connection of mud pumps to high-pressure mud lines.





















Section (3) - VFD Unit







SECTION (3)
3.0 VFD UNIT

Normal operation is 1-4 engine generators, Caterpillar 3512 engines rated 1102kW @ 1200rpm with generator rated 1,720kVA, 600 VAC, 3 Phase, 3 Wire, 60 Hz. connected to the switchboard. The engine generators will have the capability of being paralleled with each other through an automatic Sync Circuit.

This switchboard shall contain the necessary equipment to provide adequate protection and control the generation and distribution of 600 volts, 3 phase, 60 HZ power, and switch gear necessary for distribution of 600 volts, 3 phase power.

The generator section shall be furnished with, as a minimum, the following:
• Main breaker
• Volt meter
• Frequency meter
• Watt meter
• Indicating light
• Controls, switches, relays, etc.
• Space heater and thermostat

One (1) transformer distribution sections shall be furnished with, as a minimum, the following:
• Main Breaker
• Indicator lights
• Controls, switches, relays, etc.
• Space heater

VFD drive section shall be furnished with, as a minimum, the following:
• Main Breaker
• Indicator lights
• Door Mounted Keypad
• Controls, switches, relays, etc.

TRANSFORMERS

All transformers shall be dry type and air cooled. Transformers shall be free standing and totally enclosed in a sheet metal cabinet or enclosure fitted with doors or removable panels for ease of access for inspection and maintenance. Enclosures shall be drip proof.

480V MOTOR CONTROL CENTERS

System Voltage: 480V 3PH 3W 60Hz. Max Available Fault Current (RMS) - 42kA. Control Power - 120Vac. General Purpose Type 1 Gasketed Enclosure. Tin Plated Copper Horizontal Bus. Class 1 Type B Wiring. 20" Deep Construction. 42kA Bus Withstand Rating. 1/4" x 1" Horizontal Ground Bus, Copper. Tin Plated Copper Vertical Ground Bus. Master Nameplate Engraved with White Surface/Black Letters. Standard Exterior Paint ANSI 49. Equipment Mounting Height 72". Manual Vertical Bus Shutters. Fishtape Barrier. Unit Nameplate Engraved with Gray Surface/ White Letters. Rodent Barriers. Engineered To Order (ETO).

Estimated lay-out:
1 - Section(s) with no Vertical Bus
1 - 12" High Pull Box
4 - Section(s) with 600A Tin Plated Copper
Vertical Bus
5 - Section(s) with 300A Tin Plated Copper
Vertical Bus

Equipment Description

Switchboards and VFD’s

The Scope of Work for 4 Engine Generator control cubicles quoted includes, but is not limited to the following:

• Ckt. Breaker, 2000A, 3P, UL, MasterpactNW Consisting of Square D Masterpact(r) Fixed Circuit Breaker Model # NW20H 3-Pole UL489, Rated 2000 Amps, 100% rated 2000 Amp Sensor Plug, UL Type A Rating Plug, Micrologic(r) Trip Unit, Type 3.0 with: Basic Trip Protection with No Ground Fault
• 4 Auxiliary Contacts (Standard), Shunt Trip, 100-130 Vac & Vdc, Instantaneous Undervoltage Trip 100-130 Vac/dc, closing coil, electric charge motor.
• Woodward or Bassler style synchronization and load management
• Engine Control
• Gen-Set Synchronizing
• Automatic Sequencing of Multiple Units
• Automatic Start/Stop Control
• Digital Display of Engine and Generator Data
• Real kW Load Control
• Reactive kVAR Control
• Gen-Set Protection
• Engine Protection
• Basler style voltage regulator
• Accurate to +/-.5%
• Output 32 Vdc at 20 Amps, 63 Vdc at 7 Amps, and 125 Vdc at 7 Amps
• Paralleling provisions
• Adjustments for voltage setpoint, stability and droop
• Single or optional three phase sensing
• Metering as described above
• One (1) lot of CT’s, PT’s, CPT’s control fuses, relays, interface components for a complete and operational system.
• One (1) ground fault indications systems with indications.


One (1) 600V DISTRIBUTION SWITCHBOARD
Item Qty Description
1 1 1000AF Circuit Breakers with LSI solid state trip unit, UV release and necessary auxiliary contacts to feed 600:480V distribution transformer

TRANSFORMERS
Item Qty Description
1 1 1000kVA, 600:480, 60 Hz, 3 phase, Delta:wye, Copper Winding, NEMA 3R enclosure
2 1 112kVA, 480:208Y/120V, 60 Hz, 3 phase, Delta:wye, Copper Winding, NEMA 3R enclosure transformer

480VMOTOR CONTROLS

A/C Motor Control Center 480VAC, 3P, 60 Hz: Motor Control Center to be NEMA Type 1A Construction, front access only with horizontal and vertical solid bus. The following starters and feeder circuit breakers are included.

Qty 480V Load Name HP FLA MCC Device Control Type
1 Desander 100 118 FVNR Motor Starter Remote S/S
1 Desilter 100 118 FVNR Motor Starter Remote S/S
1 Mud Cleaner 100 118 FVNR Motor Starter Remote S/S
1 Degasser 100 118 FVNR Motor Starter Remote S/S
2 Mud Mixer 1,2 100 118 FVNR Motor Starter Remote S/S
3 MP 1,2 and 3 Super Chargers 75 91.6 FVNR Motor Starter Remote S/S
1 Cellar Pump 60 74.5 FVNR Motor Starter Remote S/S
1 Trip Tank Pump 30 37.8 FVNR Motor Starter Remote S/S
1 Brake Water Cooling 1 25 32.4 FVNR Motor Starter Remote S/S
1 Drill Water Pump 1 25 32.4 FVNR Motor Starter Remote S/S
2 Drawworks Blower 10 13.4 FVNR Motor Starter HOA
2 MP1 Blowers 10 13.4 FVNR Motor Starter HOA
2 MP2 Blowers 10 13.4 FVNR Motor Starter HOA
2 MP3 Blowers 10 13.4 FVNR Motor Starter HOA
3 MP 1,2 and 3 Liner Washers 5 7.21 FVNR Motor Starter HOA
3 MP 1,2 and 3 Chain Oilers 3 4.7 FVNR Motor Starter HOA
3 MP 1,2 and 3 Rod Oilers 3 4.7 FVNR Motor Starter HOA
1 Lighting Transformer --- 150 Feeder Circuit Breaker ---
1 Camp --- 150 Feeder Circuit Breaker ---
1 Decanting Centrifuges --- 150 Feeder Circuit Breaker Manufacturer’s S/S
1 HPU --- 100 Feeder Circuit Breaker Manufacturer’s S/S
3 SCR House AC Unit 1,2,3 --- 70 Feeder Circuit Breaker Manufacturer’s S/S
1 Air Compressor 1 50 62.2 Feeder Circuit Breaker Manufacturer’s S/S
1 Mud Logger --- 60 Feeder Circuit Breaker ---
1 Eddy Brake --- 60 Feeder Circuit Breaker ---
1 BOP --- 40 Feeder Circuit Breaker Manufacturer’s S/S
1 Wire Line 30 37.8 Feeder Circuit Breaker Manufacturer’s S/S
3 Mud Tank 1 Agitator 1,2,3 10 13.4 Feeder Circuit Breaker Man STR by Others
3 Mud Tank 2 Agitator 4,5,6 10 13.4 Feeder Circuit Breaker Man STR by Others
3 Mud Tank 3 Agitator 7,8,9 10 13.4 Feeder Circuit Breaker Man STR by Others
1 V Degasser 7.5 10.7 Feeder Circuit Breaker Man STR by Others
1 Fuel Transfer Pump 1,2 2@5 13.4 Feeder Circuit Breaker Man STR by Others
2 Shale Shakers 2@5 13.4 Feeder Circuit Breaker Manufacturer’s S/S
2 Spare Motor Starter 10 13.4 FVNR Motor Starter Remote S/S
2 Spare Motor Starter 20 25.6 FVNR Motor Starter Remote S/S
1 Spare Motor Starter 30 37.8 FVNR Motor Starter Remote S/S
1 Spare Motor Starter 75 91.6 FVNR Motor Starter Remote S/S
2 Spare CB Feeder --- 100 Feeder Circuit Breaker ---
1 Spare CB Feeder --- 50 Feeder Circuit Breaker ---
1 Spare CB Feeder --- 20 Feeder Circuit Breaker ---
1 Spare CB Feeder --- 10 Feeder Circuit Breaker ---





The following 208 / 120VAC circuit breakers are included.

SCR House Lighting Panel
CKT
Volt
Pole
CB Amp Trip

Drill Floor Lighting Panel
1
208
3
100
Shale Shaker Lighting 2 120 1 20
Shale Shaker Lighting 3 120 1 20
Mud Tanks (1-2) Lighting 4 120 1 20
Mud Tanks (3) Lighting 5 120 1 20
Mud Pumps 1, 2 Lighting 7 120 1 20
Generator 1 Lighting/Heater 9 120 1 20
Generator 2 Lighting/Heater 10 120 1 20
Generator 3 Lighting/Heater 11 120 1 20
Generator 4 Lighting/Heater 12 120 1 20
Engine 1 Block Heater 13 120 1 20
Engine 2 Block Heater 14 120 1 20
Engine 3 Block Heater 15 120 1 20
Engine 4 Block Heater 16 120 1 20
Battery Charger 1 17 120 1 20
Battery Charger 2 18 120 1 20
Air Handler 1 19 208 3 30
Air Handler 2 20 208 3 30
SCR House Utility Receptacles 21 120 1 20
MP Space Heaters 22 120 1 20
DW Space Heaters 23 120 1 20
Spare 60A 24 208 3 60
Spare 100A 25 208 3 100

VFD Drive for 500t TD(Air):

The Scope of Work for 1 VFD for the 500t TD includes: One (1) each unitized VFD Systems each including, but not limited to:

• 1200AF/NA breaker
• Line Reactors
• 8 x 200hp paralleled inverter modules (drive oversized due to low operating frequency of LTI TD motor)
• Load Sharing Output Reactors
• I/O Card
• Drive Controller
• Door mounted access keypad
• Profibus Communication
• One (1) lot of control fuses, relays, interface components for a complete and operational system.
• Motor starters, 600VAC, for blowers and lube pump.
• Dynamic brake chopper with resistors.
• Change over cubicle to change over between TD operation or back up RT operation.

VFD Drive for 2 DW(Air):

The Scope of Work for 1 VFD for the DW includes: One (1) each unitized VFD Systems each including, but not limited to:

• 1600AF/NA breaker
• Line Reactors
• 8 x 200hp paralleled inverter modules
• Load Sharing Output Reactors
• I/O Card
• Drive Controller
• Door mounted access keypad
• Profibus Communication
• One (1) lot of control fuses, relays, interface components for a complete and operational system.
• Motor starters, 600VAC, for blowers and lube pump.
• Dynamic brake chopper with resistors.

VFD Drive for 3 MP’s(Air):

The Scope of Work for 1 VFD for the MP includes: One (1) each unitized VFD Systems each including, but not limited to:

• 1600AF/NA breaker
• Line Reactors
• 8 x 200hp paralleled inverter modules
• Load Sharing Output Reactors
• I/O Card
• Drive Controller
• Door mounted access keypad
• Profibus Communication
• One (1) lot of control fuses, relays, interface components for a complete and operational system.
• Motor starters, 600VAC, for blowers and lube pump.

VFD House

• One – 10’W x 53’L x 113”H, Interlocking Wall Type Steel Bldg.
• Drillmaster Central Power and Service Module™ skid assembly with base: W12”x 22#, main runners w/ W10” x 12# cross members, 6” Sch.80 pipe for pull-pipes
• Floor: Finished Floor ¼” Smooth Plate
• Exterior Inter-Locking Type Wall Panels: 12 Ga. Galvanized
• Ceiling Inter Locking Type Panels: 18 Ga. Galvanized
• Interior Liners: 16 Ga. Galvanized
• Roof Inter-Locking Type Panels: 14 Ga. Galvanized
• Two (2) 3070 Doors with Vision / Panic Hardware
• Plug Panel, Support, and Handrails per customer Dwg’s.
• Base Coating: SP-10 Blast, Primer, and Finish Coat per Customer Specs
• Building Exterior & Interior.: Primer, and Top Coat, per Customer Specs
• Three (3) 10 ton HVAC unit installed with heater and dual thermostat.
• Two Emergency Light s Installed
• x 115VAC double outlets installed
• As required standard light fixtures installed inside building























Section (4) - Diesel Engines


SECTION (4)

4.0 DIESEL ENGINES

• Four (4) New Caterpillar 3512C diesel electric land engine rated at 1476hp @ 1200rpm, Tier II 2006 EPA Non-Road Emission Certified, Direct injected, turbocharged, aftercooled, Separate circuit aftercooled, Optimized for Low Emissions;

4.1 AIR INLET SYSTEM

• Aftercooler core
• Corrosion resistant air cleaner
• Heavy duty desert style with soot filter service indicators
• Control system
• Caterpillar ADEM II electronic engine control left hand

4.2 RADIATOR COOLED LAND BASED

• Outlet controlled thermostat
• Housing jacket water pump
• Gear driven dual outlet Aftercooler
• Fresh water cooling pump (SCAC)
• Gear driven Centrifugal SCAC pump circuit contains a thermostat to keep the aftercooler coolant from falling below 30 deg c (85 f).

4.3 EXHAUST SYSTEM

• Exhaust fittings, flexible 203 mm (8 in) Exhaust flange
• Weldable 356 mm (12 in) Exhaust manifolds
• Dry Dual turbochargers with water-cooled bearings

4.4 INSTRUMENT PANEL

• Aftercooler temperature
• Low water level (sensor is optional attachment)
• Air inlet restriction
• Exhaust stack temperature
• Filter differential pressure (oil and fuel)
• High water temperature
• Crankcase pressure
• Air inlet restriction
• Exhaust temperature
• Emergency stop push button

4.5 STARTING SYSTEM

• Air starting motor, right hand, 620 to 1034 kpa (90 to 150 psi), left hand control
• Air silencer 12” low profile muffler attached to underside of roof with exhaust piping.
• Muffler and exhaust piping will be covered with a heat resistant blanket.

4.6 RADIATOR

• Updraft radiator. Radiator has two circuit cooling for engine jacket water and aftercooler
• Blower fan, fan drive, fan pulleys, belt guard, water connections, fan guard, core guard and fuel cooler. Note: This radiator with no coolant is good for 122 deg. F (55 deg. C) ambient
• Manufacture: Caterpillar
• Country of Origin: US
• Model Number: 3512C

4.7 GENERATORS

• 867 Frame, 2 Bearing, 1950 KVA, 1,325 KW, 600 volt, .7 PF, form wound with class H insulation, 1200 RPM, Includes: Space heater, Bus bar and cable extension box.
• Manufacture: Kato
• Country of Origin: US
• Model Number: 6P6-3300

4.8 MOTOR GENERATOR SKID UNITIZATION

Drillmaster Central Power and Service Module™ skid assemblies complete with hitch and house package with unitization to include the following;

• Oilfield skid base, 18” wide flange
• Primary runners with 6” pipe ends
• 10’ wide x 32’ long
• Roof (curved design)
• Access ladder to roof fuel and air piping with unions for connection to engine and between skids.

4.9 AIR COMPRESSOR

• Quincy model QST40 or equivalent rotary screw type air compressor
• Maximum operating pressure: 130psi.
• Compressor full load capacity: 130psi.
• Compressor/motor hp: 40hp
• Compressor/motor operating voltage: 480VAC
• Industrial oil-flooded, single stage, helical screw air compressor featuring:
• Asymmetrical rotors
• Poly v-belt drive motor and air end
• Full voltage magnetic starter, mounted and wired
• Heavy duty steel base
• Two-stage air/lubricant separation Full flow, 100 micron lubricant filter
• Heavy duty intake filter
• Auto-dual control
• Quin syn pg coolant
• Aircooled oil and Aftercooler Air discharge check valve TEFC motor, 460v-3ph-60hz High pressure safety relief valve High pressure unload switch
• Dual probe, high air/lubricant temperature
• Shutdowns
• Mounted on 200 gallon air receiver
• NEMA IV control panel including:
• Green start button
• Red mushroom emergency stop button
• Power on light
• Continuous run/auto-dual selector switch
• Air pressure gauge
• Compressor discharge temperature gauge
• Percent capacity gauge
• Hour meter
• Maintenance and shutdown Enunciator panel with the following indicators:
• High temperature shutdown
• Main and/or fan motor overload
• Change lubricant filter
• Change air/lubricant separator element
• Change air filter

4.10 AIR DRYER

Model QPNC-250 Quincy or equivalent refrigerated Air dryer complete with air cooled\exchanger, preheater/reheater, panel, shutdown protection, on/off switch and auto condensate trap, nema-1460-480 volt, 3 x 60 hz, power on and compressor on lights, electric timer, drain with y-strainer.

• Inlet air capacity: 250 ACFM
• Inlet air pressure: 125 PSIG
• Inlet air temperature: 100 degree F
• Pressure dewpoint: 35 degree F
• Ambient air temperature: 100 degree F
• Dimensions: 48”l x 26”w x 35”h
• Weight: 400 lbs.

4.11 COLD START COMPRESSOR

Two-stage Quincy cold start compressor model QT- 15 or equivalent with constant speed control, inlet filter/silencer, intercooler and relief valve.

• Piston displacement: 46.0 cfm
• Actual delivery: 36.0 acfm
• Maximum pressure: 175 psig
• Rated pressure: 125 psig
• Motor horsepower: 11.0 bhp
• Air-cooled Lister diesel engine with air filter, spark arresting muffler, fuel filter and tank, stub shaft PTO, totally enclosed belt guard, electric starter system, and battery.
• Components unitized on an oilfield skid with single point connections.
• Unit dimensions: 74”l x 36” x 58”h
• Unit weight: 1,550 lbs.

4.12 AIR RECEIVER

• New Air receiver, 200 gallon with pressure relief valve, gauge and piping.






















Section (5) - Low Pressure Mud System
SECTION (5)

5.0 LOW PRESSURE MUD SYSTEM

Low Pressure Mud System incorporating the Drillmaster Central Power and Service Module™ specifications complete with three (3) tanks built on a three-runner oilfield skid complete with oilfield type hitch. Each tank has contoured bottoms and a curved removable roof. The total combined tank capacity of this system is approximately 1800bbl. Mud tank general construction as per the following specifications;

• Three (3) 10ft wide x 45ft long x 10ft high tanks with galvanized grated decking mounted on EZ Mover ™ skids.
• Contoured tank floors to eliminate dead corner circulation issues and maximizes particulate suspension in the drilling fluids.
• The curved removable tank roofs with lifting eyes have fluorescent and floodlight fixtures that incorporate quick wiring connections for easy rig up and rig down.
• The curved mud and water tank roofs mount and lock down onto an EZ Mover Tank Roof Carrier System© mounted on a master oilfield skid for rig transportation and storage.
• The tank decks come with hinged man-ways in each compartment, fold-over handrails (where possible) with built-in handrail toe plate.
• Mud ditches with drain gates for easy clean out with plate gates into each compartment.
• All piping is installed on the inside of the tanks, within the equipment skid or within 6-inchs of the mud rim.
• The tanks are supplied with butterfly dump valves in each compartment, fluorescent light fixtures, floodlights, hinged mounting arms for each mud agitator.
• One (1) 3-inch Low Pressure Mud Gun is mounted in each compartment.

5.1 EQUIPMENT SKIDS

All mud cleaning equipment, Shale Shakers, Vacuum Degasser, Desander and Desilter and are mounted on three (3) color coded equipment skid assemblies complete with all supply lines, return lines and solids waste chutes.

The color coded Shale Shakers, Degasser and Desilter equipment skid assemblies all mount on an EZ Mover© oilfield type master equipment skid that has color coded equipment docking stations identified with signs in both Spanish and English languages to accept each color coded equipment skid assembly for rig transportation and storage.

The shaker discharge feeds into the sand trap on the cleaning tank. These skid assemblies are supplied complete with the following specifications:

Shale Shaker Skid

• Two (2) Derrick 503 linear motion shale shakers utilizing three (3) linear motion screen decks on a color coded equipment skid.

Degasser Skid

• One (1) PSI VAK1000 vertical compact vacuum degasser or equal substitution on a color coded equipment skid.


Desander/Desilter Skid

• One (1) 2-cone Desander supplied and installed.
• One (1) 16-cone Desilter supplied and installed.
• Mounted on a color coded equipment skid.

5.2 MUD CLEANING TANK

Mud Cleaning Tank compartments as per the following specifications:

• Approximately 80bbl Sand Trap compartment 1
• Approximately 130bbl Degassing compartment 2
• Approximately 130bbl Desander compartment 3
• Approximately 130bbl Desilter compartment 4
• Approximately 130bbl Centrifuge compartment 5
• The Mud cleaning tank is comprised of four (4) full partitions with top equalizer weirs in compartments 1, 2 and into 3 and bottom equalizing valves from compartment 3, 4 & 5
• The porch will accommodate degasser/desander/desilter pump, one (1) 1 inch diameter x 25 ft long water wash-down hose w/ shut-off valve.
• 15 inch x 17-inch mud ditch with dump gate to each compartment.
• Five (5) 8-inch butterfly valve clean-out gates
• Three (3) 6 x 8 x 14 belt drive Centrifugal pumps with 11” impellers, mechanical seals each powered by a 100 hp, 480 volt, 3-phase, 60 hertz AC motor mounted and mounted on tank porch.
• One (1) 10-inch bottom equalizer with butterfly valve to suction tank.
• One (1) 10-inch ditch connection to suction tank.
• One (1) 10-inch mud mix line connection to suction tank.
• One (1) 4-inch water line connection to suction tank.
• One (1) 4-inch water line complete with butterfly valves for filling each tank compartment.
• Four (4) DM2000MA mud agitators, w/ 15HP electric motors mounted in each compartment.
• Four (4) DM2000MG mud guns, one mounted in each compartment.
• Walkway around shakers complete with handrails.
• Four (4) shaker slides.

5.3 SUCTION TANK

Suction Tank compartments as per the following specifications:

• One (1) 100bbl Pill compartment
• Two (2) 250bbl Suction compartments. The Suction tank is comprised of two (2) full partition with equalizer valve
• The porch to accommodate two (2) mud mixing and circulation pumps, one (1) 1” diameter x 25’ long water wash-down hose w/ shut-off valve.
• Two (2) full partitions with bottom equalizing valves.
• Two (2) belt driven 6 x 8 x 14 Centrifugal pumps one (1) transfer and one (1) mixing with 11” impeller, mechanical seals, powered by a 75 hp, 1800 rpm, 480 volt, 3-phase, 60hz motor.
• Three (3) DM2000MA mud agitators, w/ 15HP electric motors mounted in each compartment.
• Three (3) DM2000MG mud guns, one mounted in each compartment.
• Three (3) 8-inch butterfly valve clean-out gates.
• Three (3) 10-inch butterfly suction valves, one (1) in each compartment for mixing system.
• One (1) 4-inch water line complete with butterfly valves per compartment for filling compartments.

5.4 RESERVE TANK #1

Reserve Tank compartments as per the following specifications:

• Approximately 300bbls. per compartment
• The Reserve tank is comprised of one (1) full partition with equalizer valve, one (1) 1” diameter x 25’ long water wash-down hose w/ shut-off valve.
• One (1) full partition w/bottom equalizer valve
• One (1) belt driven 6 x 8 x 14 Centrifugal pumps one (1) transfer and one (1) mixing with 11” impeller, mechanical seals, powered by a 75 hp, 1800 rpm, 480 volt, 3-phase, 60hz motor.
• Four (4) DM2000MA mud agitators, w/ 15HP electric motors mounted in each compartment.
• Four (4) DM2000MG mud guns, one mounted in each compartment.
• Two (2) 10-inch butterfly valve clean-out gates
• Two (2) 10-inch butterfly suction/transfer valves, two (2) in each compartment
• Manifold for the mixing skid is designed to discharge or suck from either compartment.
• One (1) 4-inch water line complete with butterfly valves per compartment for filling compartments.

5.5 MUD MIXING SKID

The Mud Mixing skid mounts on top of the supercharging pump skid at the mud tank level. The Mud Mixing skid to include the following equipment:

• One (1) two (2) runner Mud Mixing skid complete with oilfield type hitch, lighting, and roof;
• Two (2) 6” mud mixing hoppers each with Venturi system and cutting tables.
• One (1) system capable of mixing chemicals independently to and from each compartment in the addition and suction section and the slug pit.
• Minimum mixing and transfer rate for each system shall be 700 GPM.
• One (1) Chemical (Caustic) Barrel, with a one (1) to two (2) barrel capacity, with mechanical stirrer, a permanently fixed, hinged top, a table for sacks, and valves and fittings necessary for piping to addition tank. The water inlet shall be piped into the barrel.
• As a minimum one (1) each eye wash station shall be located at the hoppers and chemical barrel. A wash down shower will be located in close proximity and on the same level as the caustic barrel.
• Supply and return lines to the Suction manifold

5.6 WELL CONTROL SKID ASSEMBLY

Oilfield type skid combination to include the Mud Gas Separator, Choke & Kill Manifold and the trip tanks to be comprised of the following equipment:

• Stand landing for access to the top of the mud gas separator from either the ground or the Drill floor.

5.7 ACCUMULATOR/TRIP/WATER TANK

Drillmaster Central Power and Service Module™ skid assembly

• Two (2) approximately 50bbl mud accumulator/trip tank compartments complete with two (2) 3 x 4 x 11 direct drive pumps with mechanical seal powered by 25 hp, 1800 rpm, 480 volt, 3-phase, 60hz AC motors and provisions for remote start/stop from drill floor.
• Each compartment shall be equipped with a mechanical float and barrel marker accurate to 1/2 bbl. These markers shall be designed to display trip tank volumes at the rig floor with unobstructed line of sight to the driller. One additional electronics sensor with readout to drill floor.
• Suction lines shall be designed to maintain pump suction with minimal fluid left in each tank (less than 2").
• The piping shall be designed with adequate unions to allow easy access to the centrifugal pumps and valves for repair or replacement.
• All valves, piping, unions, etc. shall have a minimum working pressure of 125 psi.
• The line to fill the trip tank shall be 3" nominal diameter and the mud shall come from the suction tank of the active system or the slug tank at minimum rate of 10 Bbls/min.
• One (1) approximately 100bbl water tank compartment complete with one (1) 3 x 4 x 11 direct drive pump with mechanical seal powered by 25 hp, 1800 rpm, 480 volt, 3-phase, 60hz AC motor and provisions for remote start/stop from drill floor.
• Clean out hatches shall be installed in each tank.
• Hoses/piping as required to fill trip tank with mud or water. Manifold and piping to allow pumping out tank to system bypassing flowline.

5.8 MUD GAS SEPARATOR

• One (1) 1500gpm mud gas separator, 60-inch diameter and 192-inch measured vertically from one (1) head seam weld to the other head seam weld
• Inlet size 8-inch diameter
• Outlet size 10-inch diameter
• Vent line size 8-inch diameter
• Inspection hatch size 20-inch diameter
• Separator mounted on a framework that allows the separator to layover during transportation and telescopes to raise the mud gas separator to the operating vertical position providing 16’ of liquid seal. Unit also includes integrated piping to choke manifold.

5.9 CHOKE & KILL MANIFOLD

• Two (2) manual chokes 3 1/8” 5M manifold with one (1) hydraulic choke complete with remote
• Two (2) manual chokes 4 1/16” 10M manifold with one (1) hydraulic choke complete with remote.
• H2S Trim (Cameron Type FLS manual valves)
• All connections between the BOP and choke manifold (choke line) shall be flanged.
• 350’ of 4” ID emergency vent line from choke manifold to flare pit.


5.10 BOP STACK ONE 13 5/8” 5M

• One (1) Hydril Type GK 13 5/8” 5M Annular H2S Trim.
• One (1) Cameron Type U 13 5/8” 5M Single Ram BOP H2S Trim.
• One (1) Cameron Type U 13 5/8” 5M Double Ram BOP H2S Trim.
• BOP Stack complete w/ one (1) dual outlet drilling spool (new), one HCR valve (new), three (3) Cameron Type FLS manual valves (new).
















Section (6) - Houses, Tanks & Miscellaneous Equipment


SECTION (6)


6.0 HOUSES, TANKS & MISCELLANEOUS EQUIPMENT

System equipment, Pressure Control, Tanks complete per the following specifications:

6.1 BOP ACCUMULATOR TOOL CRIB SKID ASSY

• 10ft wide x 40ft long EZ Mover© three-runner oilfield type skid including loading hitches.
• 20ft long fixed roof on one (1) end for closing unit
• 20ft 1/4 inch crimp wall junk bin on the other end of the skid
• Twelve (12) 1-inch hydraulic lines and one (1) 2-inch airline to be mounted to skid
• Koomey Type 80 5-station accumulator w/ remote

6.2 MECHANICAL SHOP/PARTS HOUSE

• One 8’ wide 40’ long 8’ ceiling height Mechanical Shop/Parts House mounted on an EZ Mover© three runner oilfield skid to allow tailboarding.
• The house is fabricated of 12 gauge panels w/ plate curved roof, the top of the skid is decked w/ ¼” plate.
• Mechanical shop compartment is 20’ long with one 3’x28”x10’ workbench and fifteen (15) lockers for the rig personnel
• Spare parts storage compartment with access door to mechanical shop and storage shelves and lighting system.
• Two (2) access doors, one to each compartment.

6.3 MECHANICAL OFFICE/PARTS HOUSE

• One 8’ wide 40’ long 8’ ceiling height Mechanical Office/Parts House mounted on an EZ Mover© three runner oilfield skid to allow tailboarding.
• The house is fabricated of 12 gauge panels w/ plate curved roof, the top of the skid is decked w/ ¼” plate.
• Mechanical office compartment is 20’ long with a one (1) ton air conditioner, desk and file cabinet, one (1) 3’x28”x10’ workbench and four (4) lockers for the rig shop personnel.
• Spare parts storage compartment with access door to mechanical shop and a four (4) shelve storage system 10’ long x 2’ wide on each side of the compartment designed to hold a minimum of 700bls in total weight on each shelf and lighting system.
• Two (2) access doors, one to each compartment.

6.4 DRILL WATER TANK

• Two (2) New 600 bbl. Square crimp wall water tanks built on an EZ Mover© three-runner oilfield skid complete with oilfield type hitch.
• Curved roof assembly that lowers down on the top of the tank and latches during rig moves or bad weather to prevent tank water contamination. This also slows water loss due to evaporation in high temperature locations.
• One (1) 4-inch water line to suction tank.
• One (1) approximately 5ft porch containing two (2) 2 x 3 x 2.5 centrifugal pumps complete with rope packing and each unit is powered by a 25 hp, 1800 rpm, 480 volts, 3-phase, 60hz ac motor.


6.5 AUXIALLARY WATER PUMP

• IPT Pumps, trash pump with 26HP Daihatsu diesel motor.
• Single 6” intake and single 6”output openings.
• Pumps up to 3”diameter solids through pump during operation without pump damage.
• 1,000 GPM/60,000GPH
• Self-priming with up to 20’ suction lift and 98’ total head feet.
• 16-gallon fuel capacity with a 9 hour run time per tank of fuel and electric start.
Suction strainer and pipe nipple

6.6 DIESEL FUEL TANK AND LUBESTER

• One (1) New 500 bbl. (21,000 gal. each) Cylindrical Diesel tank with porch extension complete with two (2) each Diesel Transfer Pumps driven by an Explosion Proof Electric Motor, complete with Racor, or equivalent, filter system.
• Transfer pumps are capable of taking on fuel and also transferring fuel to other remote equipment on the location (e.g. cementing unit)
• All fuel pumps to be furnished with drip pans.
• All fuel tanks to be identified with signs in both Spanish and English languages.
• All fuel tanks will have certified metering device and capable of recording fuel to the liter (sight-glass not acceptable).
• Built on an EZ Mover© three-runner oilfield skid complete with oilfield type hitch.

6.7 CABLE TRAYS

• One (1) lot electrical cable/service trays to accommodate air, fuel, water and Electrical cables

6.8 CABLE UMBILICAL SYSTEM

• The Cable Umbilical System is not included in this quote.

6.9 PNEUMATIC WINCH

• Two (2) Ingersoll-Rand FA2.5A-24XKLG Air winch complete with wire rope and stand, 10,000 lb. @ 51 FPM, mid drum & 90 psig, 7,000 lb. stall @ first wrap & 90 psig 1,200 ft. of 3/4” wire rope capacity maximum speed is 60 FPM @ 90 psig.
• One (1) Model ML336A-250-38 Air Winch “Catalina” Series II for 0 Degree Take Off Angle to Include Both ABS & DNV Approval Certificates, Load Test Certificate, Hoist Riser Base Slack Line Cable Shield, Data Book, Low Temperature Steel Rated for Use in North Sea Environment, WR Catrope-CS-300-PS Wire Rope 3/8” of Dyrform 18 HSLR Wire Rope in 300’ Length with a 1 ¼” SS Button on the Cable Anchor end and a Socket Fast Poured Closed Socket on the Live End Complete with Certified Pull Test and Test Certificate, Catblock-A8RT-SP Block “Rig Rider” System 990439A Consisting of Model 24T09Z Transmitter and 22R08ESZ Receiver- Remote Safety Shut Off Radio Control.

6.10 DRILL LINE SPOOLER

One (1) Tailboardable Drill Line Spooler Material per the following specifications:

• Wire Rope: 1-1/4 inch diameter
• Material Length: 7,500 ft.
• Pneumatic
• Heavy-duty oil field steel I-beam base and tubing frame and uprights, Anti-skid steel plate to top surface of frame, Frame includes 4 point lifting eyes and forklift pockets.
• Solid shaft includes heavy-duty drive arm with solid shaft.
• Air Motor: An air motor transmits torque to the drive arm through a suitable gear reducer. Air Motor and brakes to run off rig air supply. Fittings mounted to inlet line with quick disconnect.
• Control: Dual directional modulating hand valve with pressure gauge valving for speed and direction control. Controls include SS labels.
• Brakes: pneumatically operated brake with caliper and brake pads to provide hold back tension. Regulator provided.
• Guards: Guards to protect drive components and controls.

6.11 HANDLING TOOLS

• One (1) Canrig Torq-Matic TM-80 Automated Floor Wrench
• Make-up and Break-out Tong
• Pipe Spinner
• Control System
• Hydraulic Power Unit (Electric motor driven)
• Initial Torq-Matic Spare Parts
• One (1) AOT 5'' GG 350 Ton BN Drill Pipe Elevator
• One (1) MGG 250 Ton BN Elevator Bored for 3 1/2'' D.P.
• One (1) BJ Type 7 5/8'' SLX 150 Ton Elevator- Bored to 8'' DC Elevator
• One (1) 6-1/4'' TA-150 Ton Center Latch Elevator New with MPI & Load Test
• One (1) TI MFG 4-3/4'' DC TA-100 Center Latch Elevator - New with MPI & Load Test
• Two (2) TI MFG 8''--9-1/2'' DCS-L Drill Collar Slips
• Two (2) AOT 4 1/2'' X 3-1/2'' Du Long Rotary Slips with Inserts and Flex Handles
• Two (2) AOT 5 1/2'' X 5'' Du Long Rotary Slips with Inserts and Flex Handles
• Two (2) TI MFG 4-4-7/8'' DCS-S Drill Collar Slips complete with Buttons
• One (1) TI MFG Skid Mounted Hydraulic Power Unit, Air Start, Leakage Confinement, Spark Arrestor, Belt Break Shutdown, Positive Air Shutdown (Mechanical), 6 Cylinder Deutz Engine 113 HP, Hydraulic Cooler, 50 FT Hose - New
• Two (2) TI MFG 5-1/2''-7'' DCS-R Drill Collar Slips complete with Buttons
• One (1) Type C Safety Clamp 11 Segment 7-1/2''-8-5/8''
• One (1) Farr Tong Model KT7585 (8 5/8'' Casing Tong), Torque Capacity: 25,000 Ft Lb, Size Range: 2-1/16'' - 8 5/8'' OD, Rineer 15-15 Motor, Clincher Backup, Triple Valve
• One (1) 3-1/2'' Jaw Die Kit
• One (1) 5'' X 4-3/4'' Jaw Die Kit
• One (1) 6.625'' Jaw Die Kit
• One (1) 8-5/8'' X 8'' Jaw Die Kit
• One (1) 5'' Jaw Die Kit
• One (1) 6.250'' Backup Jaw Die
• One (1) 5.00'' Backup Jaw Die - 3 to make a set
• One (1) 4-3/4'' Back Up Jaw for KT7585
• One (1) 3.5'' Backup Jaw Die - 3 to make a set
• One (1) Double Spring Hanger
• One (1) 32'' Arm, 30,000 FT/LB - Compression Torque Gauge/Load Cell Assembly
• One (1) Hydraulic Lift Cylinder, 3 1/2'' X 48'' C/W Shackles to connect Spring Hanger
• One Pair Type DB Manual Tongs w/ heads for drill string

6.12 INSTRUMENTATION DAC SYSTEM (DACS)

The DACS System comprises the following components:

• One (1) Drill Floor Monitor
• One (1) Data Acquisition Station
• One (1) Mud Monitoring System
• One (1) Electronic Drilling Recorder System
• Complete Cabling for above
• One (1) Slave Monitor for Tool Pushers Office
• One (1) Slave Monitor for Company Man’s Office

DACS DRILL FLOOR STATION COMPONENTS:

• Industrial Flat Screen Monitor with Touch Screen
• Programmable Logic Controllers
• Input/output Modules
• IS Isolation Barriers
• 110Vac and 24Vdc Distribution
• Field Terminals

DACS DRILLING SENSORS & EQUIPMENT

• Drawworks Encoder
• Tong Torque Sensor
• Stand Pipe Pressure Transducer
• Weight Indicator Pressure Transducer
• Top Drive Rotary Torque Sensor

DACS BASIC DRILLING PARAMETERS

• Weight on Bit
• Rotary Table RPM
• Top Drive RPM
• Top Drive Torque
• Tong Torque
• Mud Pump Pressure
• Flow Rate – SPM (Calculated)
• Rate of Penetration (Calculated)
• Total Weight
• Mud Pit Volume
• Ton Miles
• Mud Flow Return
• Total Pump Strokes
• Top Drive Rotary Torque


DACS INTEGRATED PIT VOLUME TOTALIZER SYSTEM (EPITS)

• Volume Indication for six (6) Pits
• Monitor Strokes Per Minute for (2) Pumps
• Monitor Total Strokes
• Monitor Return Flow
• Data Acquisition System Data Collection J-Box with all the necessary analog and digital modules to accommodate all channels required and c/w all necessary I.S. Barriers and EPITS Software.

DACS SENSORS:

• (6) Ultrasonic Pit Probes for Active Pits
• (2) Proximity Switch Assemblies for Mud Pumps
• Return Flow Sensor
• LED Visual Remote Alarm
• Lot required J-Boxes and Cabling for System Integration

DACS ELECTRONIC DRILLING RECORDER

Electronic recorder Bulkhead mounts to record the following parameters:

• Weight on Bit
• Ton Miles
• Rate of Penetration
• Rotary Torque
• RPM
• Pump Pressure
• SPM 1
• SPM 2


DACS SYSTEM SCREENS








DRILLING MODE







SAMPLE SCREEN 1







SAMPLE SCREEN 2






SAMPLE SCREEN 3




6.13 RIG FIRE SUPPRESSION SYSTEM

• One (1) Combustible Gas Monitoring system sampling at the shale shaker
• One (1) Handheld Combustible Gas Monitoring device
• Six (6) Type I (CO2) Fire Extinguishers
• Six (6) Type II (Dry Chemical) Fire Extinguishers
• Six (6) Type III (Foam) Fire Extinguishers

6.14 RIG HAND TOOLS

• One (1) Complete Rig Mechanic’s toolbox including all tools necessary to fix and or repair the rigs mechanical systems
• One (1) Complete Rig Electrician toolbox including all tools necessary to fix and or repair the rigs electrical systems
• One (1) Complete Rig Floor toolbox including all the tools necessary for operation of the rig floor

6.15 RIG WELDING MACHINES

• One (1) Miller Big Blue Pro Stick, MIG and TIG welding machine with CAT 21.7HP Diesel engine.

6.16 BUG BLOWERS

• Two (2) Brandt B-250 or equivalent 42” impeller Bug Blowers complete with stands and guards.
• Two (2) 100’ electric extension cords sized for the bug blowers and matched to the rig electrical system.



6.17 CCTV SYSTEM

• Rig Data Collection System™ and Wireless Rig Computer Network™ with 1 server, 2 workstations and 10 color video cameras placed on the rig floor, racking board, crown, mud tanks, mud mixing hoppers, mud pumps, gensets, v-door and pipe racks that allow the tool pusher, the mud engineer or the company man to monitor drilling operations and rig functions in real time.
• Website Access System™ allows the rig superintendent, the company man or anybody with the need to know what is happening during the drilling operation access to the Rig Data Collection System™ via secured VPN to the Wireless Rig Computer Network™ from anywhere in the world that has internet access.
• All Sellercomputer systems are protected by state of the art security systems to prevent any unauthorized access to the Rig Data Collection System™ or the Wireless Rig Computer Network™.






















Section (7) - Tubulars – Drill Pipe & Drill Collars

SECTION (7)

7.0 TUBULARS – DRILL PIPE & DRILL COLLARS

Standard Heavy Weight Drill Pipe (36 jts.)

• OD: 5.00 in.
• ID: 3.00 in.
• Length: 31.00 ft.
• Tool Joint OD: 6.625 ft.
• Tool Joint ID: 3.00 in.
• HWDP Grade: AISI 134055 KSI
• Connection: NC 50
• Pin Type: STD Relief Groove Pin
• Box Type: Boreback Box
• Cold Roll Threads
• Pin Tong: STD 24”
• Box Tong: STD 24”
• Tool Joint Hard-facing: Smoothx (S-20)
• Tool Joint Hard-facing Height: Flush
• HF Coverage Box: STD 4”
• Box HF On Taper: Flush w/ Fingers
• HF Coverage Pin: STD 5”
• Wear-pad Length: STD 26”
• Wear-pad HF: Smoothx (S-20)
• Wear-pad HF Height: 3/32” Raised

7.1 NEW PUP JOINT (2)

• OD: 5.00 in
• Connection: NC 50
• Tool Joint OD: 6.25 in
• Tool Joint ID: 3.250 in
• Pup Joint Length: 5.00 ft
• Pin Taper: 35 Deg
• Pin Tong: 9 in
• Box Tong: 12.00 in
• Box Taper: 18 Deg
• Hardband: Box Only
• Tool Joint HF: TCS Ti
• Toll Joint Height: 3.32” Raised
• Coating: TK34

7.2 NEW PUP JOINT (2)

• OD: 5.00 in
• Connection: NC 50
• Tool Joint OD: 6.625 in
• Tool Joint ID: 3.250 in
• Tool Joint Length: 10.00 ft
• Pin Tong: 9.00 in
• Pin Taper: 35 Deg
• Box Tong: 12.00 in
• Box Taper: 18 Deg
• Hardband: Box Only
• Tool Joint HF: TCS Ti
• Toll Joint Height: 3 3/32” Raised
• Coating: TK34

7.3 NEW PUP JOINT (2)

• OD: 5.00 in
• Connection: NC 50
• Tool Joint OD: 6.625 in
• Tool Joint ID: 3.250 in
• Pup Joint Length: 15.00 ft
• Pin Tong: 9.00 in
• Pin Taper: 35 Deg
• Hardband: Box Only
• Tool Joint HF: TCS Ti
• Tool Joint Height: 3/32“ Raised

7.4 NEW STANDARD HEAVY WEIGHT DRILL PIPE (24)

• OD: 3.50 in
• ID: 2.25 in Length: 31 ft
• Tool Joint OD: 4.75 in
• Tool Joint ID: 2.25 in
• HWDP Grade: AISI1340 55 KSI
• Connection: NC 38
• Pin Type: STD Relief Groove
• Box Type: Boreback
• Cold Roll Threads
• Pin Tong: STD 24 in
• Box Tong: STD 24 in
• Toll Joint HF: Smoothx (S-20)
• Tool Joint HF Height: Flush
• HF Coverage Box: STD 4in
• Box HF On Taper: Flush
• HF Coverage Pin: STD 5 in
• Wear-pad Length: STD 26 in
• Wear-pad HF: Smoothx (S-20)
• Wear-pad HF Height: 3/32” Raised

7.5 NEW SPIRAL DRILL COLLARS (18)

• OD: 8.00 in
• ID: 2.812 in
• Length: 31.00 ft
• Connection: 6 5/8 in Reg
• Pin Type: STD Relief Groove
• Box Type: Boreback
• Cold Roll Threads
• DC- Elevator: STD 16.0 in Long
• Drill Collar Slip: STD 18.0 in Long
• Drill Collar Spiral: STD Spiral

7.6 NEW SPIRAL DRILL COLLARS (30)

• OD: 6.25 in
• ID: 2.25 in
• Length: 31.0 ft
• Connection: NC 46
• Pin Type: STD Relief Groove
• Box Type: Boreback
• Cold Roll Threads
• DC- Elevator: STD 16.0 in Long
• Drill Collar Slip: STD 18 in Long
• Drill Collar Spiral: STD Spiral

7.7 NEW SPIRAL DRILL COLLARS (36)

• OD: 4.75 in
• ID: 2.25 in
• Length: 31.0 ft
• Connection: NC 38
• Pin Type: STD Relief Groove
• Box Type: Boreback
• Cold Roll Threads
• DC-Elevator: STD 16.0 in Long
• Drill Collar Slip: STD 18.0 in Long
• Drill Collar Spiral: STD Spiral

7.8 NEW DRILL PIPE (15,000 ft)

• OD: 5.00 in
• Weight: 19.5 lb/ft
• Wall Thickness: 0.362 in
• Grade: G-105
• Range: Range 2
• Upset Type: H Series IEU
• Connection: NC 50
• Pin OD: 6.625 in
• Pin ID: 3.25 in
• Pin Tong: 9.00 in
• Pin Taper: 35 Deg
• Customer Marking: 1B716
• Hard Facing Material: TCS Ti
• Box OD: 6.625 in
• Box ID: 3.325 in
• Box Tong: 12.0 in
• Box Taper: 18 Deg
• Hard-facing: Box 3/32 Raised
• HF Coverage: 3.0 in
• Coating: TK-34

7.9 NEW DRILL PIPE (6,000 ft)

• OD: 3.5 in
• Weight: 15.5 lb/ft
• Wall Thickness: 0.449 in
• Grade: G-105
• Range: Range 2
• Upset Type: H Series EU
• Connection: NC 38
• Pin OD: 5.0 in
• Pin ID: 2.563 in
• Pin Taper: 35 Deg
• Customer Marking: 1B716
• Hard-facing Material: TCS Ti
• Box OD: 5.00 in
• Box ID: 2.563 in
• Box Tong: 12.5 in
• Box Taper: 18 Deg
• Box HB Height: 3/32” Raised
• HF Coverage: 3 in
• Coating: TK-34

7.10 FISHING TOOLS

• One (1) (150-1175-A-040) 11-3/4" O.D. Logan Series 150 Full Strength Overshot Assembly furnished with 6-5/8" API Regular Box Top Connection, Dressed with 8-1/4" Basket Grapple and Mill Control Packer, and with Standard Cutlipped Guide. (C5329)
• One (1) (AE1082-36-001) 11-3/4" OD x 36" Extension Sub (5330) 272.00 lbs. each f/Logan Series 150 Overshot
• One (1) (G3082-480) 11-3/4" OD x 15" OD Oversized Cutlipped Guide (5336) f/ Logan Series "150" Overshot.
• One (1) (A7082-264) 8-1/4" Basket Grapple (5334) f/Logan Series 150 Overshot.
• One (1) (A9082-264) 8-1/4" Mill Control Packer (5332R) f/ Logan Series 150 Overshot.
• One (1) (A7082-212) 6-5/8" Basket Grapple (5334) f/Logan Series 150 Overshot.
• One (1) (A9082-212) 6-5/8" Mill Control Packer (5332R) F/Series "150" Overshot.
• One (1) (A7082-208) 6-1/2" Basket Grapple (5334) f/Logan Series 150 Overshot.
• One (1) (A9082-208) 6-1/2" Mill Control Packer (5332R) f/ Logan Series 150 Overshot.
• One (1) (A7082-160) 5" Basket Grapple (5334) f/Logan Series 150 Overshot.
• One (1) (A9082-160) 5" Mill Control Packer (5332R) f/ Logan Series 150 Overshot.
• One (1) (150-813-D-003) 8-1/8" O.D. Logan Series"150" Releasing and Circulating Overshot, Type "SH", Dressed with Spiral Grapple and Type "A" Packer to catch and packoff 6-5/8" O.D. and with Standard Cutlipped Guide and furnished with 4-1/2" API I.F. box connection. (9217)
• One (1) (AE1059-36-001) 8-1/8" OD Extension Sub 36" Long (9218) f/ Series "150" Overshot.
• One (1) (G3059-352) 8-1/8" OD x 11" OD Oversized Cutlipped Guide f/ Logan Series 150 Overshot (9226)
• One (1) (A5059-212) 6-5/8" Spiral Grapple (9222) f/Logan Series 150 Overshot.
• One (1) (A4059-212) 6-5/8" Type "A" Packer (9224) f/ Logan Series 150 Overshot.
• One (1) (A6059) Spiral Grapple Control (9223) f/ Series "150" Overshot.
• One (1) (A5059-208) 6-1/2" Spiral Grapple (9222) f/Logan Series 150 Overshot.
• One (1) (A4059-208) 6-1/2" Type "A" Packer (9224) f/ Logan Series 150 Overshot.
• One (1) (A6059) Spiral Grapple Control (9223) f/ Series "150" Overshot.
• One (1) (A7059-160) 5" Basket Grapple (9222) f/ Logan Series 150 Overshot.
• One (1) (A9059-160) 5" Mill Control Packer (9224R) f/ Logan Series 150 Overshot.
• One (1) (150-575-A-001) 5-3/4" OD Logan Series 150 F.S. Overshot assembly with 3-1/2" IF Box Top Connection, dressed with Spiral Grapple and Type "A" Packer to catch and packoff 4-3/4" OD, with Standard Cutlipped Guide. (8975)
• One (1) (AE1035-36-010) 5-3/4" OD Extension Sub, 4-5/16" ID, 36" Long (8976) f/ Logan Series "150" Overshot.
• One (1) (A5035-152) 4-3/4" Spiral Grapple (6112) f/Logan Series "150" Overshot.
• One (1) (A4035-152) 4-3/4" Type "A" Packer (6114) f/Logan Series "150" Overshot.
• One (1) (A6035) Spiral Grapple Control (6113) f/ Logan Series "150" Overshot.
• One (1) (A7035-112) 3-1/2" Basket Grapple (6112) f/ Series "150" Overshot.
• One (1) (A9035-112) 3-1/2" Mill Control Packer (6114R) f/ Logan Series 150 Overshot.
• One (1) (605-016-005) 8" O.D. Logan "Z" Type Hydraulic Fishing Jar, with 3-1/16" I.D. and furnished with 6-5/8" Regular Box Top and Pin Bottom Connections. (52711)
• One (1) (605-014-005) 6-1/2" O.D. Logan "Z" Type Hydraulic Fishing Jar, with 2-1/4" I.D. and furnished with 4-1/2" API I.F. (5" XH) Box Top x Pin Bottom Connections. (52544)
• One (1) (605-012-001) 4-3/4" O.D. Logan "Z" Type Hydraulic Fishing Jar, 2" I.D. and furnished with 3-1/2" I.F. Box Top x Pin Bottom Connections. (52500)
• One (1) (606-015-005) 8"O.D. Logan Jar Energizer, with 3-1/16" I.D., and furnished with 6-5/8" API Regular Box Top x Pin Bottom Connections (55910)
• One (1) (606-013-001) 6-1/2" O.D. Logan Jar Energizer, with 2-1/4" I.D., furnished with 4-1/2" API I.F. (5" XH) Box Top x Pin Bottom Connections. (55905)
• One (1) (606-011-001) 4-3/4" OD Logan Jar Energizer, 2" ID, furnished with 3-1/2" IF Box Top X Pin Bottom Connections. (55812)
• One (1) (604-775-005) 8" O.D. Logan Fishing Bumper Sub assembly, 3-1/2" ID, 20" Stroke Length, furnished with 6-5/8" Regular Box Top x Pin Bottom Connections. (26595)
• One (1) (604-625-020-002) 6-1/2" O.D. X 20" Stroke Logan Fishing Bumper Sub, with 2-1/4" I.D. and furnished with 4-1/2" IF Box Top x Pin Bottom Connections. (10257)
• One (1) (604-475-020-001) 4-3/4" OD Logan Fishing Bumper Sub assembly, 2" ID, 20" Stroke Length, furnished with 3-1/2" IF Box Top x Pin Bottom Connections. (39905)
• One (1) (302-1500-002) 15" O.D. Logan Reverse Circulation Junk Basket, furnished with 6-5/8" API Regular Box Top Connection, including Lift Sub, Steel Ball, Junk Catcher and Type "A" Mill Shoe dressed to 16" O.D. for operation inside 17-1/2" Hole. (2708)
• One (1) (302-1100-001) 11" OD Logan Reverse Circulation Junk Basket, furnished with 6-5/8" API Regular Box Top Connection, including Lift Sub, Steel Ball, Junk Catcher and Type "A" Mill Shoe dressed to 11-3/4" OD for operation inside 12-1/4" Hole. (2690)
• One (1) (302-787-004) 7-7/8" O.D. Logan Reverse Circulation Junk Basket, furnished with 4-1/2" API I.F. Box Top Connection, including Lift Sub, Steel Ball, Junk Catcher and Type "A" Mill Shoe dressed to 8-1/4" O.D. for operation inside 8-1/2" Hole. (2567)
• One (1) (302-513-004) 5-1/8" O.D. Logan Reverse Circulation Junk Basket, furnished with 3-1/2" API I.F. Box Top Connection and Complete with Lift Sub, Steel Ball, Junk Catcher and Type "A" Mill Shoe dressed to 5-5/8" O.D. for operation inside of 6" Hole. (2618)
• One (1) (306-1600-001) 16" O.D. Logan Fishing Magnet furnished with 7-5/8" Regular Pin Top Connection, Complete with Flush Guide and furnished with Cast Steel Lifting Bail/Thread Protector. (79183)
• One (1) (306-1050-001) 10-1/2" OD Logan Fishing Magnet furnished with 6-5/8" Regular Pin Top Connection, Complete with Flush Guide and furnished with Cast Steel Lifting Bail/Thread Protector for 11-3/4" - 13" Hole. (32350)
• One (1) (306-700-001) 7" OD Logan Fishing Magnet furnished with 4-1/2"Regular Pin Top Connection, Complete with Flush Guide and Cast Steel Lifting Bail/Thread Protector for 7-5/8" - 8-1/2" Hole. (32300)
• One (1) (306-500-001) 5" O.D. Logan Fishing Magnet, complete with Flush Guide and furnished with Cast Steel Lifting Bail/ Thread Protector and furnished with 2-7/8" API Regular Pin Top Connection. (32260)
• One (1) (200-009-010-002) Logan Junk Sub, with 12-7/8" O.D. Cup, 11-5/8" I.D. of Cup, 4" Bore, 10" Long Cup, and with 7-5/8" Regular Pin Top X Box Bottom Connections. (55306)
• One (1) (200-008-010-001) Logan Junk Sub, with 9-5/8" O.D. Cup, 8-17/32" I.D. of Cup, 3-1/2" Bore, 10" Long Cup, and with 6-5/8" Regular Pin Top X Box Bottom Connections for 12-1/4" Hole Size. (15485)
• One (1) (200-005-010-001) Logan Junk Sub, with 6-5/8" O.D. Cup, 5-15/16" I.D. of Cup, 2-1/4" Bore, 10" Long Cup, and with 4-1/2" Regular Pin Top X Box Bottom Connections for 8-1/2" Hole (15470)
• One (1) (200-003-010-001) Logan Junk Sub, with 5" O.D. X 10" Long Cup, 4-9/16" I.D. of Cup, 1-1/2" Bore and with 3-1/2" API Regular Pin Top X Box Bottom Connections for 6" - 6-3/8" Hole. (15460)
• One (1) (FBM480-005) 15" OD Logan Flat Bottom Junk Mill dressed with crushed sintered tungsten carbide for operation inside 17-1/2" Hole Size and furnished with 7-5/8" Regular Pin Top Connection with 9" OD x 12" Long Fishing Neck with Integral Blade Stabilizers.
• One (1) (FBM384-006) 12" OD Logan Flat Bottom Junk Mill Dressed with Crushed Sintered Tungsten Carbides for operation inside 12-1/4" Hole Size and furnished with 6-5/8" Regular Pin Top Connection with 8" OD x 10" Long Fishing Neck with Integral Blade Stabilizers.
• One (1) (FBM264-003) 8-1/4" OD Logan Flat Bottom Junk Mill Dressed with Crushed Sintered Tungsten Carbides for operation inside 8-1/2"Hole Size and furnished with 4-1/2" Regular Pin Top Connection with 6-1/2" OD x 10" Long Integral Fishing Neck c/w 3 Stabilizers Blades.
• One (1) (FBM184-002) 5-3/4" OD Logan Flat Bottom Junk Mill dressed with Crushed Sintered Tungsten Carbides for operation inside 6"Hole Size and furnished with 3-1/2" Regular Pin Top Connection with 4-1/4" OD x 10" Long Fishing Neck with Integral Blade Stabilizers.
• One (1) (305-036) Logan Ditch Magnet, 36" Long Heavy-Duty Type.























Section (8) - Rig Lighting System

SECTION (8)

8.0 RIG LIGHTING SYSTEM

8.1 MAST, RACKING BOARD, AND OBSTRUCTION lighting receptacle string complete with plugs and receptacles, cable, cable clamps, and all necessary leads and fittings to accommodate the following:

• Ten (10) Fluorescent Fixtures – Mast
• One (1) Fluorescent Fixture – Racking Board
• One (1) Aircraft Obstruction Light – Crown

8.2 RIG FLOOR/DRAWWORKS lighting receptacle string complete with plugs and receptacles, cable, cable clamps, and all necessary leads and fittings to accommodate the following:

• Four (4) Fluorescent Fixtures with battery back up
• Two (2) Floodlights

8.3 PIPERACK & AREA lighting receptacle string complete with plugs and receptacles, cable, cable clamps, and all necessary leads and fittings to accommodate the following:

• Two (2) Floodlights – Pipe rack
• Six (6) Floodlights – Area

8.4 SUBSTRUCTURE lighting receptacle string complete with plugs and receptacles, cable, cable clamps, and all necessary leads and fittings to accommodate the following:

• Four (4) Floodlights- Substructure

8.5 TOP DOG HOUSE lighting receptacle string complete with plugs and receptacles, cable, cable clamps, and all necessary leads and fittings to accommodate the following:

• Three (3) Fluorescent Fixtures – Interior
• Two (2) Fluorescent Fixture – Porch

8.6 COMPRESSOR HOUSE lighting receptacle string complete with plugs and receptacles, cable, cable clamps, and all necessary leads and fittings to accommodate the following:

• Three (3) Fluorescent Fixtures - Interior
• One (1) Fluorescent Fixture - Porch

8.7 BRAKE COOLING/TRIP TANK PUMPS lighting receptacle string complete with plugs and receptacles, cable, cable clamps, and all necessary leads and fittings to accommodate the following:

• Four (4) Fluorescent Fixtures

8.8 MUD PUMPS lighting receptacle string complete with plugs and receptacles, cable, cable clamps, and all necessary leads and fittings to accommodate the following:

• Six (6) Floodlights

8.9 WATER TANKS, MUD TANKS, MUD HOUSE, MUD HOPPERS lighting receptacle string complete with plugs and receptacles, cable, cable clamps, and all necessary leads and fittings to accommodate the following:

• Six (6) Fluorescent Fixtures
• Eight (8) Floodlights

8.10 GENERATOR lighting receptacle string complete with plugs and receptacles, cable, cable clamps, and all necessary leads and fittings to accommodate the following:

• Ten (10) Fluorescent Fixtures – Main Generator Houses

8.11 RIG FLOOR LIGHTING CONTROL PANEL w/ NEMA 4 weather proof 230 volt 3 phase 60 Hz lighting control panel with twelve 20 Amp 2 Pole circuit breakers. Each circuit breaker to have an external operator and to be wired to a weather proof Appleton (or equal) receptacle with a matching plug.

8.12 TWO TRAILERIZED LIGHTING TOWERS each containing the following

• 30ft telescoping towers
• 1000-watt metal halide floodlights mounted on a towable trailer with stabilizer jacks
• KW Lister diesel generator.





















Section (9) - Systems Integration & Test
SECTION (9)

9.0 SYSTEMS INTEGRATION & TEST

Includes all labor and facilities to complete the following:

9.1 STRUCTURAL & MECHANICAL

The Mechanical Rig-up is based on standard industry practice and scope of supply and is to include the following:

• Set and assemble mast and substructure
• Raise mast and substructure
• Install all flooring and handrails
• Install stairs and v-door
• Set and align rotary table
• Set and align Drawworks
• Set Dog House
• Install mast accessories (racking board, etc.)
• String up traveling block
• Mount Top Drive
• Set and align equipment
• Set and align mud pumps
• Set and align Mud system
• Set and align Water tank
• Set and align Fuel tank
• Set and align Catwalk
• Set and align Hydraulic Catheads
• Set and align Cable trays
• Provide pipe, fittings, hoses and valves for following accessory systems:

WATER SYSTEM:

• Provide water supply to rig floor, mud pumps and mud tank system

FUEL SYSTEM:

• Provide fuel feed and return lines from fuel tank to generator sets.

AIR SYSTEM:

• Provide air supply for accumulator unit and rig floor air manifold.
• Provide hose connections from rig floor air manifold to floor tools.
• Provide air supply to generator set engine starters.
• Provide and install the following miscellaneous items:
• Two (2) pneumatic hoist stands
• Tong back-up post
• Hose hobbles for vibrator hoses

9.2 ELECTRICAL

• All electrical will conform to API RP 500 Guidelines.
• Provide and install two (2) mast light strings with fluorescent light fixtures and obstruction light.
• Provide and install rig lighting package consisting of fluorescent and metal halide light fixtures for rig floor, mud tanks, utility skids, substructure and doghouse.
• Provide and install power and control cable for generators, ac motors, driller’s console and all related functions indicated in this proposal.

9.3 TESTING

Testing will be per industry standard for all the supplied equipment will include the following:

• Fill mud tanks with water
• Provide lube products to all machinery
• Provide 1000 gallons diesel fuel for testing
• Circulate water throughout mud system
• Run air compressors and pressure test air manifold
• Pressure test all high pressure lines and connections to working pressure
• Pressure test all low pressure lines to working pressure
• Circulate through high pressure system for minimum of eight (8) hours
• Run all solids control equipment
• Load test generators to maximum load
• Test all SCR assignments
9.4 PROJECT MANAGEMENT

Project Management services includes the following:

• Management of the interface between vendors and rig building team.
• Technical coordination of all aspects of the rig building process.
• Develop and manage Rig Build Schedule.
• Proactive problem identification and resolution,
• Vendor contract administration
• Coordination and assistance to all vendors involved in the rig building process.
• Regular project status reporting and planning/scheduling of equipment deliveries and installation.
• Rig commissioning planning.

9.5 START-UP / FIELD COMMISSION SUPPORT

• Two (2) commissioning technician’s one (1) mechanical and one (1) electrical will be available for a total of thirty days per person for start-up assistance and coordination. Travel and per diem will be charged at cost. All additional commissioning technician’s time will be charged at $2000/day plus per diem and expenses including travel.

9.6 COATING SYSTEM

• All equipment will be sandblasted, primed and finish coated with an industrial epoxy polyurethane coating system, per standard coating systems.

9.7 STANDARD DOCUMENTATION

Standard Data Book to include the following sections, as applicable:

• Two (2) complete listings of all serial numbers for all serialized equipment.
• Two (2) Certificate of Conformance for these items:
• Two (2) Certificate of Conformance (including API 4F) Mast
• Two (2) Certificate of Conformance (including API 8A) Crown
• Two (2) Certificate of Conformance (including API 4F) Substructure
• Two (2) Certificate of Conformance (including API 7K) Drawworks
• Two (2) Certificate of Conformance (including API 8A) Traveling block, Hook & Swivel
• Two (2) Certificate of Conformance (including API 7K) Rotary Table
• Two (2) Certificate of Compliance for the entire completed rig

9.8 OPERATION & MAINTENANCE MANUAL

• Operation and Maintenance manuals, three (3) hard copies and three (3) electronic copies.

9.9 PERSONNEL TRAINING

• Two (2) weeks Sellercertified training in Houston, Texas at the Seller facility for up to four (4) persons in rig assembly, rig systems management, maintenance and care for the rig systems. The customer will be responsible for all trainee living and travel expenses to and from Houston, Texas and during their time in training.
Seller:
Name: Jeff Weber
Phone: +1-432-687-5445
Company: Weber Systems Inc.
Company WebSite: http://www.jeffweber.net
CONTACT SELLER
Weber Systems Inc. is in no way affiliated with any of the any companies referenced in this web site. Any references and or mention of company names in this web site or the accompanying computer code are for identification purposes only and are not Trade Marks or Trade Names used by or affiliated with Weber Systems Inc.

Weber Systems buys and sells used drilling rigs. Contact Jeff Weber at 432-687-5445 or email jeff@jeffweber.net.
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