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Refurbished 1500hp Diesel DC Electric Drilling Rig. 10,838,000usd
Listing ID: 6680Vendor Stock No.:
Price: 10,838,632usdDate Posted: 12/19/11
Quantity: 1
Condition: refurbished, new, APi certified
Location: Texas USA
Description:
Quote
Refurbished Electric Drilling Rig
With Mud System


This proposal is for the sale of a refurbished Diesel DC Electric Drilling Rig configured according to the specifications you have provided and listed in the rig inventory that is attached to this proposal. All equipment on this drilling rig will be as listed in the attached inventory or equivalent and there is no Chinese content in the rig. Any additions and/or changes in the rig configurations or listed rig equipment made by the buyer after the purchase contract is signed will be billed under a separate change order invoice and must be paid in advance before the work will be performed.

The Diesel DC Electric Drilling Rig as configured in this proposal consist of API certified new components and API certified refurbished components all brought back to Original Equipment Manufacturers (OEM) specifications. Because of the large amount of API certified new equipment and components being used in these rig, IOM is able to place their new rig warranty on the rig for this sale. Please see the IOM Standard Terms and Conditions at the end of the rig inventory list in this proposal for complete warranty information.

Please note that in the specifications below all new equipment is in green print, all refurbished equipment is in blue print and optional equipment is in red print.






Sales Price and Terms

The sales price for the refurbished Diesel DC Electric Drilling Rig without the optional equipment as configured in this proposal delivered x-work the IOM facility in Texas is $10,838,632.00. The optional equipment including the drill string, fishing tools, top drive, handling tools, casing tongs, floor wrench and BOP equipment amounts to $6,243,440.00. The total for the base rig and all optional equipment listed in this proposal is $17,082,072.00.

The rig can be purchase as a complete package ready to drill including all optional equipment or as a base package without the optional equipment. The customer can also add optional equipment to the base package via line items. The line item listing for the optional equipment is in the table below.

Letourneau 500T Top Drive and Accessories $1,848,000.00
13 5/8 BOP Stack $1,092,000.00
Drill Pipe, Drill Collars and Accessories $2,287,040.00
Casing Tongs $61,600.00
Floor Wrench (Iron Roughneck) $417,200.00
Handling Tools $202,160.00
Fishing Tools $330,400.00
Rig Welding Machine $5,040.00
Total Optional Equipment $6,243,440.00



TABLE OF CONTENTS

SECTION (1) - DRAWWORKS, MAST, SUB AND ACCESSORIES 4
SECTION (2) - HIGH PRESSURE MUD SYSTEM & ACCESSORIES API 7-K 12
SECTION (3) - LTI VFD UNIT (NEW) 17
SECTION (4) - DIESEL ENGINES (NEW) 25
SECTION (5) - LOW PRESSURE MUD SYSTEM (NEW) 29
SECTION (6) - HOUSES, TANKS & MISCELLANEOUS EQUIPMENT (NEW) 34
SECTION (7) - TUBULARS – DRILL PIPE & DRILL COLLARS (NEW) 44
SECTION (8) - RIG LIGHTING SYSTEM 51
SECTION (9) - SYSTEMS INTEGRATION & TEST 54



























SECTION (1) - DRAWWORKS, MAST, SUBSTRUCTURE AND ACCESSORIES




Diesel DC Electric Land Drilling Rig

1.0 DRAWWORKS, MAST, SUBSTRUCTURE AND ACCESSORIES

Lee C. Moore cantilever mast and substructure.

The Drawworks, Mast, Substructure and accessories are manufactured to the following specifications:

• Mast, Crown and substructure API 4F
• Traveling Block & Swivel API 8A
• Crown sheave assemblies API 8A
• Drawworks and Rotary Table API 7K
• Designed to 0°F thru 104°F (-17.8°C thru 40°C) ambient

1.1 DC DRAWWORKS

MODEL 1500 DRAWWORKS

• Model 1500 rated at 1500hp
• Drilling range of 11,000’ to 16,000’ w/ 5” drill string
• 27” x 49” hoisting drum
• Welded structural steel frame and housing.
• Grooving for 1-3/8” line.
• Hydraulic water cooled disk braking system.
• B-1 type make-up and breakout catheads w/ air controls.
• High and Low drum drives
• Four-speed transmission for hoisting and reverse is accomplished electrically.
• Sand reel drum 14”x 49” w/ 16,000ft of 9/16” line
• 1-1/2” quadruple transmission roller chain.
• 2” triple drum shaft roller chain
• 2” single catshaft roller chain
• 2” double rotary shaft roller chain
• Oil lubrication to all chains is provided by a cascade-lubricated system from a central reservoir.
• Central lubrication pump.
• Self-aligning main shaft roller bearings.
• Air controlled transmission clutches
• Air controlled catshaft disconnect clutch.
• Spinning and jerkline roller assemblies.
• Console style control panel for operating drawworks with new MD/Totco gauges including weight indicator, tong line pull, pump pressure, rotary torque and rotary rpm. Additional instrumentation is available per customer specifications at additional cost
• Auxiliary brake coupling.
• One electric motor drive arrangement w/ two G.E. 752 or equivalent series wound DC traction motors, each motor to include a junction box w/ lockout switch and a 15hp blower.
• One cradle assembly complete for 236 disk auxiliary brake, includes brake half of the coupling, manual disconnect clutch and positive safety latch.
• One auxiliary drawworks braking system consisting of one 236 disk brake, one driller’s hand control.
• One crown block saver including one manually operated 4-way, 2-position air valve for selecting normal or override function, one toggle actuated, 2-way, 2-position air valve for supplying air pressure to set the brake and interrupt air supply to the drum clutches at a predetermined safe height of upward block travel, one 4” x 12” air cylinder w/ clutch attachment to apply the drum brake independent of the manual brake, one air pilot operated, 3-way, 2-position air relay valve for sensing when the toggle valve has been actuated, blocking the air supply to the drum clutch selector valves and simultaneously venting the drum clutches and one toggle valve mounting track for mounting and positioning the toggle valve over the drawworks wire rope drum.

1.2 MAST ASSEMBLY

• Remanufactured Lee C. Moore bean leg low lift cantilever mast.
• Height 142 ft.
• Base 25 ft.
• Wind rating of 115 mph.
• Standard Hook Load (SHL) 1,200,000lbs nominal to API @ 12 lines.
• Wind-load: 85 mph (full rack of pipe)
• Wind-load: 100 mph (bare mast)
• Casing capacity: 1,200,000lbs.
• Setback Capacity: 1,000,000lbs.
• The crown assembly has a 6-sheave main cluster consisting of six (6) 60 inch diameter sheaves grooved for 1-3/8 inch wireline, one (1) 60 inch fastline sheave assembly with sheave grooved 1-3/8 inch sheave, 42 inch high handrails and bumper blocks.
• 50-ton block hanging line pad-eye to suspend traveling equipment from crown.
• Two (2) air-hoist sheaves
• One (1) Survey sheave for .092 line.
• Adjustable racking platform from 75’ to 85’ with a capacity to accommodate 335 stands (triples) 5” drill pipe.
• The platform is complete with folding diving board, access catwalk, pullback winch and fold up floor slab on driller’s side,
• Two boom poles.
• One (1) Derrickman climb assist.
• One (1) Derrickman escape device.
• One (1) Set of tong counterweights complete w/ buckets, guides, blocks and wirelines.
• One (2) Set of raising lines w/ certification certificates of test.
• One (1) Sling line equalizer unit.

1.3 TOP DRIVE LTI 500 TON AC Direct Drive
LeTourneau Technologies DDTD-500 Direct Drive Top Drive

• The LTI Model DDTD-500 DIRECT DRIVE TOP DRIVE uses a drive system which connects the LTI Power Systems AC drilling motor directly to the drill string, eliminating the gearbox and lubrication system and allowing the DIRECT DRIVE TOP DRIVE to provide greater performance, less maintenance and unbeatable reliability.

• The Model DDTD-500 DIRECT DRIVE TOP DRIVE comes complete with integrated AC drilling motor, bail, counterbalance system, pipe-handler assembly, local cooling system, drill motor brake, gooseneck, wash pipe assembly (3" ID), and S-Pipe (7,500psi). The DIRECT DRIVE TOP DRIVE is fitted with marine industrial-grade junction boxes, control cable connectors, solenoid valves, pressure switches, cable glands and space heaters.

• All exterior mounted safe area equipment is designed for a marine application. The motor is rated for IP 44. The design operating temperature is -20 deg. C to +50 deg. C. The Direct Drive Top Drive includes the following standard features:

LTI THROUGH SHAFT DESIGN AC DRILLING MOTOR:

• Hi-density magnetic steel and windings that put more “copper in the slot,” delivering up to twice the peak torque as conventional AC motors from zero rpm through rated rpm.
• Extensive, fully documented testing during every step of production ensures quality and reliability you can count on for the long term.
• Greater copper and iron content provide more thermal mass for withstanding the high temperatures of continuous operation without diminishing component life.
• Embedded winding heaters and six slot-embedded resistive thermal devices (RTDs).

MOTOR COOLING SYSTEMS

• Two (2) blower assemblies, each with two (2) 5 HP blowers, and one (1) 10 HP explosion-proof 3 phase, 575 volt, 60 hz motor.
• Explosion-proof differential pressure switches to sense cooling air flow.

INTEGRAL DISC BRAKE SYSTEM

• Hydraulic Caliper System includes: 2 spring release hydraulic set brake calipers and brake disc.

COUNTERBALANCE SYSTEM

• The stand jump feature lifts the top drive to prevent thread damage during spin-out and spin-in of the saver sub.

PIPE HANDLING SYSTEM

• The Pipe Handling System includes a Hydraulic Rotary Head that rotates 360 degrees allowing the links and elevators to be Infinitely Positional and able to reach the mousehole, drill down or other positions on the drill floor.
• 10 channel hydraulic swivel ring.
• 500 Ton capacity thrust bearing.
• One (1) Hydraulic rotation drive with 360 degree rotation controlled from the driller’s console.
• Two (2) Hydraulic actuated handling ring locking devices controlled from the driller’s console to prevent handling ring rotation.
• Hydraulic link positioning system controlled from the driller’s console to provide placement of the elevator.
• Non-rotating hydraulic-powered pipe clamp with standard tong dies to prevent drill pipe from rotating during make-up or break out, and is capable of holding each of the IBOP valve stack components for change out.

IBOP SYSTEM

• Upper IBOP valve: 3" I.D. 15,000 psi working pressure ball valve with metal to metal seals, 6-5/8 Reg. RH box up x box down.
• Lower IBOP valve: 3" I.D. 15,000 psi working pressure ball valve with metal to metal seals, 6-5/8 Reg. RH pin up x box down.
• Saver sub, 6-5/8" Reg. pin up x 5-1/2 FH pin down, 3” ID.
• NOTE: Drill pipe size may be specified at time of order placement.
• Upper IBOP actuator, hydraulically operated, and controlled from the driller’s console.
• Tool joint locking clamps to secure against accidental break-out.

SERVICE LOOP ASSEMBLY

• Service loop (inner) includes the required hydraulic and electrical supply lines from the derrick termination to the top drive.

PORTABLE TRACK SYSTEM

• Top Drive Track System - The system will consist of a predetermined amount of sections of fabricated track, and one custom length section to complete total lengths required. The track will accommodate a roller style Top Drive dolly and will include a lower spreader beam and tie back system, along with two intermediate tie backs to derrick girts, as required.

• Top Drive Portable Track Dolly System - The dolly consists of a frame and roller system for use with the Portable Track System.

Letourneau Technologies 500 Ton Direct Drive Top Drive
General Arrangement Drawing


Note: G.A. Drawing is shown for information purposes only.
Final Configuration is subject to customer specification.
Drilling Parameters

• Drilling Speed Range:
• Drilling Torque:
• Intermittent Torque:
• Drilling Horsepower:
• Continuous Static Lock Brake:

Rating Capacities

• Static:

Pipe Handler

• Torque Capacity:
• Drill Pipe Range:
• Upper IBOP:
• Lower IBOP:
• IBOP Pressure Rating:
• Elevator Links:
• Rotating Head:

Weight and DIMS

• Weight (Est.)
• Stack up Height

0-240 rpm
47,500 ft-lbs., through 115 rpm
80,000 ft-lbs
1,040 hp
35,000 ft-lb



500 Ton



80,000 lbs. ft.
3 1/2" to 6 5/8" (8-1/2” O.D. tool joint)
API 6 5/8 REG RH box up x box down
API 6 5/8 REG pin up x box down
15,000 psi
350 Ton API
360 Degree Position



50,000 lbs.
24’-6" (Measured from top of elevator to inside radius of hook,
using 108” long links).

1.4 TRAVELING ASSEMBLY

Traveling Assembly complete with the following:

• One (1) 500 Ton Block/Hook with six (6) 50 inch sheaves and sealed bearings grooved for 1-3/8 inch drill line.
• One (1) 500 Ton Swivel
• One (1) 45’ Hex Kelly w/ Pin Drive Kelly bushing
• One (1) 6 5/8” LH Reg Omsco upper Kelly valve
• Two (2) Lower valves
• One (1) Inside BOP

1.5 SUBSTRUCTURE

Substructure is supplied complete per the following specifications:

• Remanufactured Lee C. Moore low lift substructure.
• Height 29’-0”.
• Clearance under the rotary beams is 25’-0”.
• Floor area is covered with ¼” diamond plate steel.
• Casing load 1,200,000 lbs.
• Setback 850,000 lbs.
• Full set of 42-inch handrails complete with 6-inch toe plate and a sliding gate at the V-Door for the working floor area.
• Three sets of safety steps with handrails from the rig floor to the ground level and mud system.
• One (1) 200-gallon Air receiver mounted in the Substructure.
• One (1) Mousehole and Range 2 scabbard included.
• One (1) Rathole scabbard included.
• Two (2) Trolley 50 ton BOP trolley system to move the BOP stack from the BOP handling and transport skid to the wellhead flange and back. The Trolley system incorporates a failsafe braking system and each trolley can be independently operated.

1.6 WALKING RIG SYSTEM™ FOR PAD DRILLING

• The Walking Rig System™ is not included in this quote.

1.7 DRILLER’S DOG HOUSE

• One (1) Driller’s Dog House, supplied with four (4) tempered glass windows, two (2) interior lights and one (1) light on each porch.
• The Driller’s Dog House is supplied complete on an EZ Mover three runner oil field type skid with 6” pipe hitches and porches at each end.
• The Driller’s Dog House is supplied with three (3) doors, one (1) on each porch and one (1) sliding door to the drill floor.
• The Driller’s Dog House is supplied with shelving, one (1) bench and a knowledge box.

1.8 V DOOR & CATWALK

• V-Door Ramp - Pipe ramp, 5’ wide complete with two 4” rail pipes and 3/8” flat plate on ramp.
• Catwalk 18” high and 60ft long in two 30’ sections

1.9 PIPE RACKS

• Twelve (12) 18-inch high x 26 ft long triangular pipe racks.

1.10 INDEPENDENT ROTARY SYSTEM

• One (1) National 27.5” rotary table independently driven by a 2 speed transmission, including rigid box-type base.
• Cartridge type pinion shaft assembly w/ roller bearings.
• Independently operated ratcheting turnable locking-pawls w/ selection of permanent lock in both directions.
• Heat treated spiral bevel gear and pinion.
• Precision alloy-steel main table ball bearing and upper thrust ball bearing and centralized oil and grease lubrication.
• One independent rotary drive w/ skid, G.E. 752 or equivalent series wound DC traction motor, hubs and drive shaft.
• One 15 hp Rotoclone blower mounted in the mast w/ air ducting to the rotary motor.
• Dead load capacity 800 short tons
• Maximum Table Speed 300 rpm
• Insert Bowl No. 3 for 8-5/8” & Smaller Pipe Sizes
• Insert Bowl No. 2 for 10-3/4” - 9-5/8” Pipe Sizes
• Insert Bowl No. 1 for 13-3/8” - 11-3/4” Pipe Sizes

1.11 DEADLINE ANCHOR

• One (1) deadline anchor for use with 1-3/8 inch wire rope, 100,000 lb. Deadline load.

1.12 STANDPIPE & CEMENT STANDPIPE ASSEMBLY

• One (1) 5”, single standpipe assembly 85 feet tall complete with clamps installed on the off-driller’s side, including weld on type unions with schedule XXH piping.
• One (1) 2”, single cementing standpipe assembly 85 feet tall complete with clamps installed on the off-driller’s side, including weld on type unions with schedule XXH piping.

1.13 ROTARY & CEMENTING HOSE

• One (1) 4 inch x approximately 85ft, 5,000 PSI working pressure rotary hose coupled with 5-inch API connections on each end and complete with hammer unions.
• One (1) 2 inch x approximately 85ft, 5,000 PSI working pressure cement hose coupled with 5-inch API connections on each end and complete with hammer unions.

1.14 STANDPIPE MANIFOLD ASSEMBLY

• One (1) 5 inch, 5,000 PSI standpipe manifold assembly complete with two (2) 5 inch 5,000 PSI gate valve
• Two (2) 2 inch 5,000 PSI gate valves
• One (1) 2 inch 5,000 PSI pressure gauge
• One (1) 2 inch 5,000 PSI kill/fill line
• Two (2) 2 inch 1502 welded connections
• Weld on type unions and schedule XXH piping.

1.15 STANDPIPE LINE

• To the base of the substructure.

1.16 FLOW LINE

• 12” Flowline from the bell nipple to the shaker tank.






















SECTION (2) - HIGH PRESSURE MUD SYSTEM & ACCESSORIES API 7-K

SECTION (2)

2.0 HIGH PRESSURE MUD SYSTEM & ACCESSORIES API 7-K

2.1 MUD PUMPS

Two (2) LeTourneau Technologies Model WH-1612 Single Acting Triplex Mud Pump
Single Electric Motor Rear Mounted V-Belt Pump Drive, for WH-1612 Pump

Mud Pump #1

• LTI Model WH-1612 Single Acting Triplex Mud Pump
• Runner Unitizing Master Skid with Easy Winch Skid Ends
• Motor Support
• Tensioning Screws
• Banded Kevlar V-Belt
• Pump Sheave
• Motor Sheave
• V-Belt Guard
• One (1) each LTI TT1500/1600 HP AC Vector Motor Continuous Rating 1500/1600 HP, 575/675V, 788 RPM base speed, 6 pole, max 1050 RPM; Supply Voltage: 575 VAC (1500 HP), 675 VAC (1600 HP), 3 Phase, 40 Hz base speed. Includes 20 hp, 460 V, 60 Hz, 3 Ph, 40oC ambient electric blower motor with filter and IP44 exhaust cover.
• One (1) each Discharge Strainer Cross, complete with 5-1/8" API 10,000 psi inlet and outlet connections. Includes one (1) strainer.
• One (1) each LTI Model L20-7500 Discharge Pulsation Dampener, complete with Installation Kit (Charging Hose, Studs with Nuts, and API Ring Gasket) – Installed. Note: The Nitrile style bladder used in the LTI Model L20-7500 discharge pulsation dampener is interchangeable with the Hydril K20-7500 dampener. Request a Urethane style bladder for oil based mud and a Hydrogenated Nitrile style bladder for use with high temperature mud.
• One (1) each Oteco 3" reset relief valve with 3" Fig. 1502 female inlet connection and male discharge connection, 3,000-8,000 psi.
• One (1) each Pressure Gauge, Oteco model 8, 0-10,000 PSI, with 2-1/16” 10K flanged bottom connection. Mounted on a 5-1/8” API 10,000 psi flanged elbow with 2-1/16” 10K flanged connection.
• One (1) each ½ ton Jib Crane with Trolley Only, for Handling Fluid End Components i.e., liners, liner bushings, pistons and rods, etc. NOT INTENDED FOR LIFTING FLUID END MODULES.
• One (1) each Hand Hoist, 1/2 ton, for use with Jib Crane.
• One (1) each Flange and Gasket Kit.
• One (1) 5-1/8” API 10,000 psi weld neck flange prepped for 3” XXH pipe for piping to relief valve.
• One (1) 5-1/8” API 10,000 psi blind flange mounted on strainer cross.
• One (1) 5-1/8” API 10,000 psi weld neck flange prepped for 5” XXH pipe for discharge piping mounted on strainer cross.
• One (1) 10” ASA 150 lb. Raised Face Blind Flange mounted on suction manifold.
• Two (2) stroke counters mounted in crosshead cover.
• Minimum design temperature is 32o F (0o C)

Mud Pump #2

• LTI Model WH-1612 Single Acting Triplex Mud Pump
• Runner Unitizing Master Skid with Easy Winch Skid Ends
• Motor Support
• Tensioning Screws
• Banded Kevlar V-Belt
• Pump Sheave
• Motor Sheave
• V-Belt Guard
• One (1) each LTI TT1500/1600 HP AC Vector Motor Continuous Rating 1500/1600 HP, 575/675V, 788 RPM base speed, 6 pole, max 1050 RPM; Supply Voltage: 575 VAC (1500 HP), 675 VAC (1600 HP), 3 Phase, 40 Hz base speed. Includes 20 hp, 460 V, 60 Hz, 3 Ph, 40oC ambient electric blower motor with filter and IP44 exhaust cover.
• One (1) each Discharge Strainer Cross, complete with 5-1/8" API 10,000 psi inlet and outlet connections. Includes one (1) strainer.
• One (1) each LTI Model L20-7500 Discharge Pulsation Dampener, complete with Installation Kit (Charging Hose, Studs with Nuts, and API Ring Gasket) – Installed. Note: The Nitrile style bladder used in the LTI Model L20-7500 discharge pulsation dampener is interchangeable with the Hydril K20-7500 dampener. Request a Urethane style bladder for oil based mud and a Hydrogenated Nitrile style bladder for use with high temperature mud.
• One (1) each Oteco 3" reset relief valve with 3" Fig. 1502 female inlet connection and male discharge connection, 3,000-8,000 psi.
• One (1) each Pressure Gauge, Oteco model 8, 0-10,000 PSI, with 2-1/16” 10K flanged bottom connection. Mounted on a 5-1/8” API 10,000 psi flanged elbow with 2-1/16” 10K flanged connection.
• One (1) each ½ ton Jib Crane with Trolley Only, for Handling Fluid End Components i.e., liners, liner bushings, pistons and rods, etc. NOT INTENDED FOR LIFTING FLUID END MODULES.
• One (1) each Hand Hoist, 1/2 ton, for use with Jib Crane.
• One (1) each Flange and Gasket Kit.
• One (1) 5-1/8” API 10,000 psi weld neck flange prepped for 3” XXH pipe for piping to relief valve.
• One (1) 5-1/8” API 10,000 psi blind flange mounted on strainer cross.
• One (1) 5-1/8” API 10,000 psi weld neck flange prepped for 5” XXH pipe for discharge piping mounted on strainer cross.
• One (1) 10” ASA 150 lb. Raised Face Blind Flange mounted on suction manifold.
• Two (2) stroke counters mounted in crosshead cover.
• Minimum design temperature is 32o F (0o C)

WH-1612 General-Duty Triplex Piston Model - Continuous Duty Performance Data
Stroke, in (mm): 12 (304.8) Gear Ratio: 4.42 Rated HP (kW): 1,600 (1,193) @ 120 spm
STROKES PER MINUTE 120 110 100 90 80 70
MAXIMUM INPUT HP (kW) RATING* 1,600 (1,193) 1,467 (1,094) 1,333 (994) 1,200 (895) 1,067 (795) 933 (696)
LINER SIZE inches (mm) DISCHARGE PSI (kg/cm²) # GAL (L) PER REVOLUTION OUTPUT GAL (L) PER MINUTE**
7-1/2 (190.5) † 2,987 (210.0) 6.885 (26.060) 826 (3,127) 757 (2,867) 688 (2,606) 620 (2,346) 551 (2,085) 482 (1,824)
7 (177.8) 3,429 (241.1) 5.998 (22.701) 720 (2,724) 660 (2,497) 600 (2,270) 540 (2,043) 480 (1,816) 420 (1,589)
6-1/2 (165.1) 3,977 (279.6) 5.171 (19.574) 621 (2,349) 569 (2,153) 517 (1,958) 465 (1,762) 414 (1,566) 362 (1,370)
6 (152.4) 4,668 (328.2) 4.406 (16.678) 529 (2,002) 485 (1,835) 441 (1,668) 397 (1,501) 353 (1,334) 308 (1,168)
5-1/2 (139.7) 5,555 (390.6) 3.703 (14.014) 444 (1,682) 407 (1,542) 370 (1,402) 333 (1,261) 296 (1,121) 259 (981)
5 (127.0) 6,722 (472.6) 3.060 (11.582) 367 (1,390) 337 (1,274) 306 (1,158) 275 (1,042) 245 (927) 214 (811)
4-1/2 (114.3) 7,500 (527.3) 2.479 (9.381) 297 (1,126) 273 (1,032) 248 (938) 223 (844) 198 (751) 174 (657)
* Based on 90% mechanical efficiency ** Based on 100% volumetric efficiency # Pressures greater than 5,000 psi require high-pressure fluid ends † Liner is induction-hardened, therefore liner life is reduced
A – 1-1/16 (27.0)
B – 31 (787.4)
C – 38-3/4 (984.3)
D – 165-7/8 (4,213.2)
E – 62 (1,574.8)
F – 78 (1,981.2)
G – 53 11/16 (1,363.7)
H – 44 (1,117.6)
I – width: 2 (50.8),
– depth: 3/4 (19.0),
– length: 10-3/4 (273.1)
J – 8-1/2 (215.9)
inches (millimeters)

2.2 SUPERCHARGING PUMP AND CEMENTING PUMP ASSEMBLY

Supercharging pump assembly, Cementing pump assembly and suction system complete for two (2) LTI Model WH-1612 Single Acting Triplex Mud Pump as per the following specifications:

• One (1) 45’ long x 10’ wide EZ Mover™ three runner oilfield type master skid.
• Two (2) 6 x 8 x 14 centrifugal supercharging pumps with 11” impellers, mechanical seals each powered by a 100 hp, 480 volt, 3-phase, 60 hertz AC motor with mechanical seals mounted on an oilfield base type skid complete with motor couplings.
• Two (2) 10-inch suction lines from suction valves in mix tank and suction tank to the supercharging pumps.
• Two (2) 10-inch supercharging pump lines from the supercharging pumps discharge to the mud pump suction manifold for charging triplex pump.
• OSHA compliant coupling guards.
• Two (2) 6 x 5 x 11 centrifugal cementing pumps with mechanical seal mounted on an oilfield base type skid complete with motor couplings and OSHA compliant coupling guards each powered by a 60 HP, 1200 rpm, 480 volt, 3-phase, 60hz AC motor.

2.3 HIGH PRESSURE MUD PIPING SYSTEM

One (1) 5-inch, 7,500psi WP high pressure mud delivery system for two (2) mud pumps as per the following specifications:

• Provide one (1) 5-inch schedule XXH line complete with three (3) sweeping Tees
• Three (3) 5-inch valves complete with welded type connections and hammer unions at the disconnection points.

2.4 VIBRATOR HOSES

• Two (2) 4-inch ID x approximately 15 feet, 7,500psi. working pressure with 5-inch API welded type connections for connection of mud pumps to high-pressure mud lines.





















SECTION (3) - DRILLMATER SCR/VFD UNIT







SECTION (3)

3.0 SCR/VFD UNIT (NEW)

Description:

Normal operation is 1-4 engine generators Caterpillar 3512 engines rated 1102kW @ 1200rpm with generator rated 1,720kVA, 600 VAC, 3 Phase, 3 Wire, 60 Hz. connected to the switchboard. The engine generators will have the capability of being paralleled with each other through an automatic Sync Circuit.

This switchboard shall contain the necessary equipment to provide adequate protection and control the generation and distribution of 600 volts, 3 phase, 60 HZ power, and switch gear necessary for distribution of 600 volts, 3 phase power.

The generator section shall be furnished with, as a minimum, the following:

1) Main breaker
2) Volt meter
3) Frequency meter
4) Watt meter
6) Indicating light
7) Controls, switches, relay’s, etc.
8) Space heater and thermostat

One (1) transformer distribution sections shall be furnished with, as a minimum, the following:

1) Main Breaker
2) Indicator lights
3) Controls, switches, relays, etc.
4) Space heater

SCR drive section shall be furnished with, as a minimum, the following:

1) Main Breaker
2) Indicator lights
3) DC Voltage and DC Amps Meter
4) Controls, switches, relays, etc.

TRANSFORMERS

All transformers shall be dry type and air cooled. Transformers shall be free standing and totally enclosed in a sheet metal cabinet or enclosure fitted with doors or removable panels for ease of access for inspection and maintenance. Enclosures shall be drip proof.

480V MOTOR CONTROL CENTERS

System Voltage: 480V 3PH 3W 60Hz. Max Available Fault Current (RMS) - 42kA. Control Power - 120Vac. General Purpose Type 1 Gasketed Enclosure. Tin Plated Copper Horizontal Bus. Class 1 Type B Wiring. 20" Deep Construction. 42kA Bus Withstand Rating. 1/4" x 1" Horizontal Ground Bus, Copper. Tin Plated Copper Vertical Ground Bus. Master Nameplate Engraved with White Surface/Black Letters. Standard Exterior Paint ANSI 49. Equipment Mounting Height 72". Manual Vertical Bus Shutters. Fishtape Barrier. Unit Nameplate Engraved with Gray Surface/ White Letters. Rodent Barriers. Engineered To Order (ETO).

Estimated lay-out:
1 - Section(s) with no Vertical Bus
1 - 12" High Pull Box
5 - Section(s) with 600A Tin Plated Copper
Vertical Bus
3 - Section(s) with 300A Tin Plated Copper
Vertical Bus

SCR DRIVES

DC power for the drilling motors shall be provided by a SCR Drive system. There are two (2) DC motors per DW, one (1) DW in total. All motors are series wound type GE 752. Each Application will require one set of motor cables, one set of control cables for connection of blower motors and space heaters. The DC motors to be connected to the system are as follows:

• 2 DW motors, 1000HP ea

Baylor Brake (or equivalent) controls and transformer are not included in supply. If customer supplied than we will install this inside the building at no additional charge.

If it is required to supply then we can do this at an additional cost.

Equipment Description

Switchboards and SCR’s

The Scope of Work for 4 Engine Generator control cubicles quoted includes, but is not limited to the following:

. Ckt. Breaker, 2000A, 3P, UL, MasterpactNW
CONSISTING OF
Square D Masterpact(r) Fixed Circuit Breaker Model # NW20H 3-Pole UL489, Rated 2000 Amps, 100% rated
2000 Amp Sensor Plug, UL Type A Rating Plug, Micrologic(r) Trip Unit, Type 3.0 with:
Basic Trip Protection
No Ground Fault
4 Auxiliary Contacts (Standard), Shunt Trip, 100-130 Vac & Vdc, Instantaneous Undervoltage Trip 100-130 Vac/dc, closing coil, electric charge motor.
. Woodward or Bassler style synchronization and load management
• Engine Control
• Gen-Set Synchronizing
• Automatic Sequencing of Multiple Units
• Automatic Start/Stop Control
• Digital Display of Engine and Generator Data
• Real kW Load Control
• Reactive kVAR Control
• Gen-Set Protection
• Engine Protection
. Basler style voltage regulator
. Accurate to +/-.5%
. Output 32 Vdc at 20 Amps, 63 Vdc at 7 Amps, and 125 Vdc at 7 Amps
. Paralleling provisions
. Adjustments for voltage setpoint, stability and droop
. Single or optional three phase sensing
. Metering as described above
. One (1) lot of CT’s, PT’s, CPT’s control fuses, relays, interface components for a complete and operational system.
. One (1) ground fault indications systems with indications.

One (1) 600V DISTRIBUTION SWITCHBOARD

Item Qty Description
1 1 1000AF Circuit Breakers with LSI solid state trip unit, UV release and necessary auxiliary contacts to feed 600:480V distribution transformer

TRANSFORMERS
Item Qty Description
1 1 1000kVA, 600:480, 60 Hz, 3 phase, Delta:wye, Copper Winding, NEMA 3R enclosure
2 1 112kVA, 480:208Y/120V, 60 Hz, 3 phase, Delta:wye, Copper Winding, NEMA 3R enclosure transformer

SCR Drives (Air):
The DC drive is 5th generation DC drive and integrates the control platform from the world’s leading intelligent AC drive. This makes these drives the most advanced DC drive available, giving optimum performance and flexible system interfacing capability.

• Models available for two or four quadrant (regenerative) operation
• Modular serial and parallel connection for higher power motor operation
• 12/24 pulse operation to minimize harmonics
• Integrated drive and motor protection for:
• Over current
• Over Voltage
• Over temperature
• Phase loss
• SCR (Thyristor) junction temperature
• Feedback loss
• Field loss
• Armature open circuit
• 3 Universal option module slots, allowing Mentor MP to benefit from the solutions developed for Control Techniques market leading AC drive technology. Each option slot can accept any combination of the following modules:
• High performance PLC and motion control
• Ethernet and Fieldbus communications
• Connectivity to additional feedback devices
• Additional I/O
• Galvanically isolated control
• Open loop control using estimated speed based on armature voltage and field flux
• Closed loop control using
• Tach-generator feedback for connection to traditional DC motors
• Incremental encoder feedback for higher accuracy and position control
• Optional SinCos, SSI, Hiperface and EnDAT connectivity for high performance applications

The Scope of Work for 2 SCR drives, but is not limited to the following:

One (1) each unitized SCR System each including, but not limited to:
. Ckt. Breaker, 1600A, 3P, UL, MasterpactNW
CONSISTING OF
Square D Masterpact(r) Fixed Circuit Breaker Model # NW16H 3-Pole UL489 Rated 1600 Amps, 100% rated 1600 Amp Sensor Plug UL Type A Rating Plug Micrologic(r) Trip Unit Type 3.0 with: Basic Trip Protection, No Ground Fault
4 Auxiliary Contacts (Standard) Shunt Trip, 100-130 Vac & Vdc
. 1850A Rated 3-phase thyristor bridge, forced air cooled.
. Digital SCR regulator
. Contactors
. One (1) lot of control fuses, relays, interface components for a complete and operational system.

For DW operations a properly size Resistor Grid with contactors for Dynamic Brake operations. The drawworks dynamic brake will slow the drawworks motors from full speed within eight to ten seconds after the foot throttle is released. The power of the freewheeling motor is fed back into a resistor bank. During normal operation the dynamic brake system is non-operative, and the drawworks is either OFF or operating at the desired cathead speed. If however, at any time the motor speed is higher than the DW throttle speed setting, and the foot
throttle is OFF, the dynamic brake system is actuated, reducing the motor speed to the DW throttle setting.

A surge protection panel will be provided, complete with feeder breaker and high capacity metal oxide varistors.

480VMOTOR CONTROLS

A/C Motor Control Center 480VAC, 3P, 60 Hz:
Motor Control Center to be NEMA Type 1A Construction, 42kA, front access only with horizontal and vertical solid bus

The following starters and feeder circuit breakers are included.

Qty 480V Load Name HP FLA MCC Device Control Type
1 Desander 100 118 FVNR Motor Starter Remote S/S
1 Desilter 100 118 FVNR Motor Starter Remote S/S
1 Mud Cleaner 100 118 FVNR Motor Starter Remote S/S
1 Degasser 100 118 FVNR Motor Starter Remote S/S
4 Mud Mixer / transfer 1,2,3,4 75 91.6 FVNR Motor Starter Remote S/S
3 MP 1,2 and 3 Super Chargers 75 91.6 FVNR Motor Starter Remote S/S
1 Cellar Pump 60 74.5 FVNR Motor Starter Remote S/S
2 Trip Tank Pump 25 32.4 FVNR Motor Starter Remote S/S
1 Brake Water Cooling 1 25 32.4 FVNR Motor Starter Remote S/S
2 Drill Water Pump 1, 2 25 32.4 FVNR Motor Starter Remote S/S
2 Drawworks Blower 15 25 FVNR Motor Starter HOA
1 MP1 Blowers 20 29 FVNR Motor Starter HOA
1 MP2 Blowers 20 29 FVNR Motor Starter HOA
1 MP3 Blowers 20 29 FVNR Motor Starter HOA
1 RT blower 15 25 FVNR Motor Starter HOA
1 RT Oiler Pump 1 1.5 FVNR Motor Starter HOA
2 TD Blower 10 13.4 FVNR Motor Starter HOA
1 Oiler 3 4.7 FVNR Motor Starter HOA
3 MP 1,2 and 3 Liner Washers 5 7.21 FVNR Motor Starter HOA
3 MP 1,2 and 3 Liner Washer 3 4.7 FVNR Motor Starter HOA
1 Lighting Transformer --- 150 Feeder Circuit Breaker ---
1 Camp --- 150 Feeder Circuit Breaker ---
1 Decanting Centrifuges --- 150 Feeder Circuit Breaker Manufacturer’s S/S
1 HPU --- 100 Feeder Circuit Breaker Manufacturer’s S/S
3 SCR House AC Unit 1,2,3 --- 70 Feeder Circuit Breaker Manufacturer’s S/S
1 Air Compressor 1 50 62.2 Feeder Circuit Breaker Manufacturer’s S/S
1 Air dryer 25 32.4 Feeder Circuit Breaker Manufacturer’s S/S
1 Mud Logger --- 60 Feeder Circuit Breaker ---
1 Eddy Brake --- 60 Feeder Circuit Breaker ---
1 BOP --- 40 Feeder Circuit Breaker Manufacturer’s S/S
1 EZ Torque 30 37.8 Feeder Circuit Breaker Manufacturer’s S/S
1 Wire Line 30 37.8 Feeder Circuit Breaker Manufacturer’s S/S
1 Trip Tank Pump 25 32.4 FVNR Motor Starter Remote S/S
1 Trip Tank Agitator 5 7.21 Feeder Circuit Breaker Man STR by Others
2 Brake cooling pump 25 32.4 Feeder Circuit Breaker Man STR by Others
1 Hydraulic Catwalk 30 37.8 Feeder Circuit Breaker Man STR by Others
4 Mud Tank 1 Agitator 1,2,3,4 15 25 Feeder Circuit Breaker Man STR by Others
3 Mud Tank 2 Agitator 5,6,7 15 25 Feeder Circuit Breaker Man STR by Others
4 Mud Tank 3 Agitator 8,9,10,11 15 25 Feeder Circuit Breaker Man STR by Others
1 V Degasser 7.5 10.7 Feeder Circuit Breaker Man STR by Others
1 Fuel Transfer Pump 1,2 2@5 13.4 Feeder Circuit Breaker Man STR by Others
3 Shale Shakers 2@5 13.4 Feeder Circuit Breaker Manufacturer’s S/S
2 Spare Motor Starter 10 13.4 FVNR Motor Starter Remote S/S
2 Spare Motor Starter 20 25.6 FVNR Motor Starter Remote S/S
1 Spare Motor Starter 30 37.8 FVNR Motor Starter Remote S/S
1 Spare Motor Starter 75 91.6 FVNR Motor Starter Remote S/S
2 Spare CB Feeder --- 100 Feeder Circuit Breaker ---
1 Spare CB Feeder --- 50 Feeder Circuit Breaker ---
1 Spare CB Feeder --- 20 Feeder Circuit Breaker ---
1 Spare CB Feeder --- 10 Feeder Circuit Breaker ---

The following 208 / 120VAC circuit breakers are included.
SCR House Lighting Panel CKT Volt Pole CB Amp Trip
Drill Floor Lighting Panel 1 208 3 100
Shale Shaker Lighting 2 120 1 20
Shale Shaker Lighting 3 120 1 20
Mud Tanks (1-2) Lighting 4 120 1 20
Mud Tanks (3) Lighting 5 120 1 20
Mud Pumps 1, 2 Lighting 7 120 1 20
Generator 1 Lighting/Heater 9 120 1 20
Generator 2 Lighting/Heater 10 120 1 20
Generator 3 Lighting/Heater 11 120 1 20
Generator 4 Lighting/Heater 12 120 1 20
Engine 1 Block Heater 13 120 1 20
Engine 2 Block Heater 14 120 1 20
Engine 3 Block Heater 15 120 1 20
Engine 4 Block Heater 16 120 1 20
Battery Charger 1 17 120 1 20
Battery Charger 2 18 120 1 20
Air Handler 1 19 208 3 30
Air Handler 2 20 208 3 30
SCR House Utility Receptacles 21 120 1 20
MP Space Heaters 22 120 1 20
DW Space Heaters 23 120 1 20
Spare 60A 24 208 3 60
Spare 100A 25 208 3 100

CONTROLS:

A custom designed, stainless steel, fit for purpose Drillers’ Console (TD console and controls supplied by others), will be supplied, that will include:

1 Plug panel for communications with SCR House, foot throttle, and as required.
2 DW Foot Throttle
3 Controls for operation of DW, MP and RT.
4 One stainless steel console, purged (air supply by Customer)
5 All necessary read outs required for operation
6 MP, DW and RT controls
7 Other controls as specified in this proposal
8 Switches and e-stops required for operation.
9 PLC cabinet in main SCR house, with color touchscreen for indications and troubleshooting purposes.
10 (auto driller or other advanced DW controls or not included in this proposal)

VFD Drives:

The Scope of Work for 1 VFD for the 500t TD includes:

One (1) each unitized VFD Systems each including, but not limited to:
. 1200AF/NA breaker
. Line Reactors
. 8 x 200hp paralleled inverter modules (drive oversized due to low operating frequency of LTI TD motor)
. Load Sharing Output Reactors
. I/O Card
. Drive Controller
. Door mounted access keypad
. Profibus Communication
. One (1) lot of control fuses, relays, interface components for a complete and operational system.
. Dynamic brake chopper with resistors .

The Scope of Work for 3 VFD’s for the 1600hp MP includes:

Three (3) each unitized VFD Systems each including, but not limited to:
. 1200AF/NA breaker
. Line Reactors
. 8 x 200hp paralleled inverter modules (drive oversized due to low operating frequency of LTI TD motor)
. Load Sharing Output Reactors
. I/O Card
. Drive Controller
. Door mounted access keypad
. Profibus Communication
. One (1) lot of control fuses, relays, interface components for a complete and operational system.

The Scope of Work for 1 change over cubicle for RT/TD operations:
. One change over cabinet:
. Two 1200AF/NA breaker with charge motor and remote closing coil, for either RT or TD operation.
. Encoder splitter card
. One (1) lot of control fuses, relays, interface components for a complete and operational system.

SCR House

One – 10’W x 53’L x 113”H, Interlocking Wall Type Steel Bldg. Size is estimated

Base: W12”x 22#, Main Runners w/ W10” x 12# Cross members, 6” Sch.80 Pipe for Pull-Pipes
Floor: Finished Floor ¼” Smooth Plate
Exterior Inter-Locking Type Wall Panels: 12 Ga. Galvanized
Ceiling Inter Locking Type Panels: 18 Ga. Galvanized
Interior Liners: 16 Ga. Galvanized
Roof Inter-Locking Type Panels: 14 Ga. Galvanized
Two (2) 3070 Doors with Vision / Panic Hardware
Plug Panel (Field Plugs to connect to House Receptacles are not included), Support, and Handrails.

Base Coating: SP-10 Blast, Primer, and Finish Coat per Customer Specs
Building Exterior & Interior.: Primer, and Top Coat, per Customer Specs

Two (2) 15 ton HVAC unit installed on roof with heater and dual thermostat.
Two Emergency Light s Installed
4 x 115VAC double outlets installed
As required standard light fixtures installed inside building






































SECTION (4) - DIESEL ENGINES


SECTION (4)

4.0 DIESEL ENGINES

• Four (4) New Caterpillar 3512C diesel electric land engine rated at 1476hp @ 1200rpm, Tier II 2006 EPA Non-Road Emission Certified, Direct injected, turbocharged, aftercooled, Separate circuit aftercooled, Optimized for Low Emissions;

4.1 AIR INLET SYSTEM

• Aftercooler core
• Corrosion resistant air cleaner
• Heavy duty desert style with soot filter service indicators
• Control system
• Caterpillar ADEM II electronic engine control left hand

4.2 RADIATOR COOLED LAND BASED

• Outlet controlled thermostat
• Housing jacket water pump
• Gear driven dual outlet Aftercooler
• Fresh water cooling pump (SCAC)
• Gear driven Centrifugal SCAC pump circuit contains a thermostat to keep the aftercooler coolant from falling below 30 deg c (85 f).

4.3 EXHAUST SYSTEM

• Exhaust fittings, flexible 203 mm (8 in) Exhaust flange
• Weldable 356 mm (12 in) Exhaust manifolds
• Dry Dual turbochargers with water-cooled bearings

4.4 INSTRUMENT PANEL

• Aftercooler temperature
• Low water level (sensor is optional attachment)
• Air inlet restriction
• Exhaust stack temperature
• Filter differential pressure (oil and fuel)
• High water temperature
• Crankcase pressure
• Air inlet restriction
• Exhaust temperature
• Emergency stop push button

4.5 STARTING SYSTEM

• Air starting motor, right hand, 620 to 1034 kpa (90 to 150 psi), left hand control
• Air silencer 12” low profile muffler attached to underside of roof with exhaust piping.
• Muffler and exhaust piping will be covered with a heat resistant blanket.

4.6 RADIATOR

• Updraft radiator. Radiator has two circuit cooling for engine jacket water and aftercooler
• Blower fan, fan drive, fan pulleys, belt guard, water connections, fan guard, core guard and fuel cooler. Note: This radiator with no coolant is good for 122 deg. F (55 deg. C) ambient
• Manufacture: Caterpillar
• Country of Origin: US
• Model Number: 3512C

4.7 GENERATORS

• 867 Frame, 2 Bearing, 1950 KVA, 1,325 KW, 600 volt, .7 PF, form wound with class H insulation, 1200 RPM, Includes: Space heater, Bus bar and cable extension box.
• Manufacture: Kato
• Country of Origin: US
• Model Number: 6P6-3300

4.8 MOTOR GENERATOR SKID UNITIZATION

Oilfield type skid assemblies with hitch and house package with unitization to include the following;

• Oilfield skid base, 18” wide flange
• Primary runners with 6” pipe ends
• 10’ wide x 32’ long
• Roof (curved design)
• Access ladder to roof fuel and air piping with unions for connection to engine and between skids.

4.9 AIR COMPRESSOR

• Quincy model QST40 rotary screw type air compressor
• Maximum operating pressure: 130psi.
• Compressor full load capacity: 130psi.
• Compressor/motor hp: 40hp
• Compressor/motor operating voltage: 480VAC
• Industrial oil-flooded, single stage, helical screw air compressor featuring:
• Asymmetrical rotors
• Poly v-belt drive motor and air end
• Full voltage magnetic starter, mounted and wired
• Heavy duty steel base
• Two-stage air/lubricant separation Full flow, 100 micron lubricant filter
• Heavy duty intake filter
• Auto-dual control
• Quin syn pg coolant
• Aircooled oil and Aftercooler Air discharge check valve TEFC motor, 460v-3ph-60hz High pressure safety relief valve High pressure unload switch
• Dual probe, high air/lubricant temperature
• Shutdowns
• Mounted on 200 gallon air receiver
• NEMA IV control panel including:
• Green start button
• Red mushroom emergency stop button
• Power on light
• Continuous run/auto-dual selector switch
• Air pressure gauge
• Compressor discharge temperature gauge
• Percent capacity gauge
• Hour meter
• Maintenance and shutdown Enunciator panel with the following indicators:
• High temperature shutdown
• Main and/or fan motor overload
• Change lubricant filter
• Change air/lubricant separator element
• Change air filter

4.10 AIR DRYER

Model QPNC-250 Quincy refrigerated Air dryer complete with air cooled\exchanger, preheater/reheater, panel, shutdown protection, on/off switch and auto condensate trap, nema-1460-480 volt, 3 x 60 hz, power on and compressor on lights, electric timer, drain with y-strainer.

• Inlet air capacity: 250 ACFM
• Inlet air pressure: 125 PSIG
• Inlet air temperature: 100 degree F
• Pressure dewpoint: 35 degree F
• Ambient air temperature: 100 degree F
• Dimensions: 48”l x 26”w x 35”h
• Weight: 400 lbs.

4.11 COLD START AIR COMPRESSOR

Two-stage Quincy cold start compressor model QT- 15 with constant speed control, inlet filter/silencer, intercooler and relief valve.

• Piston displacement: 46.0 cfm
• Actual delivery: 36.0 acfm
• Maximum pressure: 175 psig
• Rated pressure: 125 psig
• Motor horsepower: 11.0 bhp
• Air-cooled Lister diesel engine with air filter, spark arresting muffler, fuel filter and tank, stub shaft PTO, totally enclosed belt guard, electric starter system, and battery.
• Components unitized on an oilfield skid with single point connections.
• Unit dimensions: 74”l x 36” x 58”h
• Unit weight: 1,550 lbs.

4.12 AIR RECEIVER

• New Air receiver, 200 gallon with pressure relief valve, gauge and piping.






















SECTION (5) - LOW PRESSURE MUD SYSTEM
SECTION (5)

5.0 LOW PRESSURE MUD SYSTEM

Low Pressure Mud System complete with three (3) EZ-Flo™ tanks built on an EZ Mover™ three-runner oilfield skid complete with oilfield type hitch. Each EZ-Flo™ tank has contoured bottoms and a curved removable roof. The total combined tank capacity of this system is approximately 1800 bbl. Mud tank general construction as per the following specifications;

• Three (3) EZ-Flo™ mud tanks on an EZ Mover™ oilfield skid 10ft wide x 45ft long x 10ft high with galvanized grated decking.
• Contoured tank floors to eliminate dead corner circulation issues and maximizes particulate suspension in the drilling fluids.
• The curved removable tank roofs with lifting eyes have fluorescent and floodlight fixtures that incorporate quick wiring connections for easy rig up and rig down.
• The curved mud and water tank roofs mount and lock down onto an EZ Mover™ tank roof carrier system mounted on an EZ Mover™ master oilfield skid for rig transportation and storage.
• The decks to come with hinged man-ways in each compartment, fold-over handrails (where possible) with built-in handrail toe plate
• Mud ditch with drain gate for easy clean out with plate gates into each compartment
• All piping is installed on the inside of tanks, within the equipment skid or within 6-inchs of the mud rim
• The EZ-Flo™ tanks are supplied with butterfly dump valves in each compartment, fluorescent light fixtures, floodlights, hinged mounting arms for each mud agitator.
• One (1) 3-inch Low Pressure Mud Gun is mounted in each compartment.

5.1 EQUIPMENT SKIDS

All mud cleaning equipment, Shale Shakers, Vacuum Degasser, Desander and Desilter and are mounted on three (3) color coded equipment skid assemblies complete with all supply lines, return lines and solids waste chutes.

The color coded Shale Shakers, Degasser and Desilter equipment skid assemblies all mount on an EZ Mover™ oilfield type master equipment skid that has color coded equipment docking stations identified with signs in English and Spanish to accept each color coded equipment skid assembly for rig transportation and storage.

The shaker discharge feeds into the sand trap on the cleaning tank. These skid assemblies are supplied complete with the following specifications:

Shale Shaker Skid

• Two (2) Derrick 503 linear motion shale shakers utilizing three (3) linear motion screen decks on a color coded equipment skid.

Degasser Skid

• One (1) PSI VAK1000 vertical compact vacuum degasser or equal substitution on a color coded equipment skid.


Desander/Desilter Skid

• One (1) 2-cone Desander supplied and installed.
• One (1) 16-cone Desilter supplied and installed.
• Mounted on a color coded equipment skid.

5.2 MUD CLEANING TANK

Mud Cleaning Tank compartments as per the following specifications:

• Approximately 80 bbl Sand Trap compartment 1
• Approximately 130 bbl Degassing compartment 2
• Approximately 130 bbl Desander compartment 3
• Approximately 130 bbl Desilter compartment 4
• Approximately 130 bbl Centrifuge compartment 5
• The Mud cleaning tank is comprised of four (4) full partitions with top equalizer weirs in compartments 1, 2 and into 3 and bottom equalizing valves from compartment 3, 4 & 5
• The porch will accommodate degasser/desander/desilter pump, one (1) 1 inch diameter x 25 ft long water wash-down hose w/ shut-off valve.
• 15 inch x 17-inch mud ditch with dump gate to each compartment.
• Five (5) 8-inch butterfly valve clean-out gates.
• Three (3) 6 x 8 x 14 belt drive Centrifugal pumps with 11” impellers, mechanical seals each powered by a 100 hp, 480 volt, 3-phase, 60 hertz AC motor mounted and mounted on tank porch.
• One (1) 10-inch bottom equalizer with butterfly valve to suction tank.
• One (1) 10-inch ditch connection to suction tank.
• One (1) 10-inch mud mix line connection to suction tank.
• One (1) 4-inch water line connection to suction tank.
• One (1) 4-inch water line complete with butterfly valves for filling each tank compartment.
• Four (4) DM2000A™ mud agitators, w/ 15HP electric motors mounted in each compartment.
• Four (4) DM2000G™ mud guns, one mounted in each compartment.
• Walkway around shakers complete with handrails.
• Four (4) shaker slides.

5.3 SUCTION TANK

Suction Tank compartments as per the following specifications:

• One (1) 100 bbl Pill compartment
• Two (2) 250bbl Suction compartments. The Suction tank is comprised of two (2) full partition with equalizer valve
• The porch to accommodate two (2) mud mixing and circulation pumps, one (1) 1” diameter x 25’ long water wash-down hose w/ shut-off valve.
• Two (2) full partitions with bottom equalizing valves.
• Two (2) belt driven 6 x 8 x 14 Centrifugal pumps one (1) transfer and one (1) mixing with 11” impeller, mechanical seals, powered by a 75 hp, 1800 rpm, 480 volt, 3-phase, 60hz motor.
• Three (3) DM2000A™ mud agitators, w/ 15HP electric motors mounted in each compartment.
• Three (3) DM2000G™ mud guns, one mounted in each compartment.
• Three (3) 8-inch butterfly valve clean-out gates.
• Two (2) 10-inch butterfly suction valves, one (1) in each compartment for mixing system.
• One (1) 4-inch water line complete with butterfly valves per compartment for filling compartments.

5.4 RESERVE TANK 1

Reserve Tank compartments as per the following specifications:

• Approximately 300 bbls. per compartment
• The Reserve tank is comprised of one (1) full partition with equalizer valve, one (1) 1” diameter x 25’ long water wash-down hose w/ shut-off valve.
• One (1) full partition w/bottom equalizer valve
• One (1) belt driven 6 x 8 x 14 Centrifugal pumps one (1) transfer and one (1) mixing with 11” impeller, mechanical seals, powered by a 75 hp, 1800 rpm, 480 volt, 3-phase, 60hz motor.
• Four (4) DM2000A™ mud agitators, w/ 15HP electric motors mounted in each compartment.
• Four (4) DM2000G™ mud guns, one mounted in each compartment.
• Two (2) 10-inch butterfly valve clean-out gates.
• Two (2) 10-inch butterfly suction/transfer valves, two (2) in each compartment.
• Manifolding for the mixing skid is designed to discharge or suck from either compartment.
• One (1) 4-inch water line complete with butterfly valves per compartment for filling compartments.

5.5 MUD MIXING SKID

The Mud Mixing skid mounts on top of the supercharging pump skid at the mud tank level. The Mud Mixing skid to include the following equipment:

• One (1) two (2) runner EZ Mover™ Mud Mixing skid complete with oilfield type hitch, lighting, and roof;
• Two (2) 6” mud mixing hoppers each with Venturi system and cutting tables.
• One (1) system capable of mixing chemicals independently to and from each compartment in the addition and suction section and the slug pit.
• Minimum mixing and transfer rate for each system shall be 700 GPM.
• One (1) Chemical (Caustic) Barrel, with a one (1) to two (2) barrel capacity, with mechanical stirrer, a permanently fixed, hinged top, a table for sacks, and valves and fittings necessary for piping to addition tank. The water inlet shall be piped into the barrel.
• As a minimum one (1) each eye wash station shall be located at the hoppers and chemical barrel. A wash down shower will be located in close proximity and on the same level as the caustic barrel.
• Supply and return lines to the Suction manifold

5.6 WELL CONTROL SKID ASSEMBLY

EZ Mover™ oilfield type skid combination to include the Mud Gas Separator, Choke & Kill Manifold and the trip tanks to be comprised of the following equipment:

• Stand landing for access to the top of the Mud tanks from either the ground or the Drill floor.

5.7 TRIP TANK

• Two (2) approximately 50 bbl trip tank compartments complete with two (2) 3 x 4 x 11 direct drive pumps with mechanical seal powered by 25 hp, 1800 rpm, 480 volt, 3-phase, 60hz AC motors and provisions for remote start/stop from drill floor.
• Each compartment shall be equipped with a mechanical float and barrel marker accurate to 1/2 bbl. These markers shall be designed to display trip tank volumes at the rig floor with unobstructed line of sight to the driller. One additional electronics sensor with readout to drill floor.
• Suction lines shall be designed to maintain pump suction with minimal fluid left in each tank (less than 2").
• The piping shall be designed with adequate unions to allow easy access to the centrifugal pumps and valves for repair or replacement.
• All valves, piping, unions, etc. shall have a minimum working pressure of 125 psi.
• The line to fill the trip tank shall be 3" nominal diameter and the mud shall come from the suction tank of the active system or the slug tank at minimum rate of 10 bbls/min.
• Clean out hatches shall be installed in each tank.
• Hoses/piping as required to fill trip tank with mud or water. Manifold and piping to allow pumping out tank to system bypassing flow-line.

5.8 MUD GAS SEPARATOR

• One (1) 1500gpm mud gas separator, 60-inch diameter and 192-inch measured vertically from one (1) head seam weld to the other head seam weld.
• Inlet size 8-inch diameter.
• Outlet size 10-inch diameter.
• Vent line size 8-inch diameter.
• Inspection hatch size 20-inch diameter.
• Separator mounted on a framework that allows the separator to layover during transportation and telescopes to raise the mud gas separator to the operating vertical position providing 16’ of liquid seal. Unit also includes integrated piping to choke manifold.

5.9 CHOKE & KILL MANIFOLD

• Two (2) manual chokes 3 1/8” 5M manifold with one (1) hydraulic choke complete with remote
• Two (2) manual chokes 4 1/16” 10M manifold with one (1) hydraulic choke complete with remote.
• H2S Trim (Cameron Type FLS manual valves)
• All connections between the BOP and choke manifold (choke line) shall be flanged.
• 350’ of 4” ID emergency vent line from choke manifold to flare pit.


5.10 BOP STACK ONE 13 5/8” 5M

• One (1) Hydril GK 13 5/8” 5M Annular H2S Trim
• One (1) Cameron Type U 13 5/8” 5M Single Ram BOP H2S Trim
• One (1) Cameron Type U 13 5/8” 5M Double Ram BOP H2S Trim
• BOP Stack complete w/ one (1) dual outlet drilling spool, one HCR valve, three (3) Cameron Type FLS manual valves.

















SECTION (6) - HOUSES, TANKS & MISCELLANEOUS EQUIPMENT


SECTION (6)

6.0 HOUSES, TANKS & MISCELLANEOUS EQUIPMENT

System equipment, Pressure Control, Tanks complete per the following specifications:

6.1 BOP ACCUMULATOR TOOL CRIB SKID ASSY

• 10ft wide x 40ft long EZ Mover™ three-runner oilfield type skid including loading hitches
• 20ft long fixed roof on one (1) end for closing unit
• 20ft 1/4 inch crimp wall junk bin on the other end
• Twelve (12) 1-inch hydraulic lines and one (1) 2-inch air line to be mounted to skid
• Koomey Type 80 5-station accumulator w/ remote

6.2 MECHANICAL SHOP/PARTS HOUSE

• One 8ft wide 40ft long 8ft ceiling height Mechanical Shop/Parts House mounted on an EZ Mover™ three runner oilfield skid to allow tailboarding.
• The house is fabricated of 12 gauge panels w/ plate curved roof, the top of the skid is decked w/ ¼” plate.
• Mechanical shop compartment is 20ft long with one 3ft x28”x10ft workbench and fifteen (15) lockers for the rig personnel
• Spare parts storage compartment with access door to mechanical shop and a four (4) shelve storage system 10ft long x 2ft wide on each side of the compartment designed to hold a minimum of 700bls in total weight on each shelf and lighting system.
• Two (2) access doors, one to each compartment.

6.3 MECHANICAL OFFICE/PARTS HOUSE

• One 8’ wide 40ft long 8ft ceiling height Mechanical Office/Parts House mounted on an EZ Mover™ three runner oilfield skid to allow tailboarding.
• The house is fabricated of 12 gauge panels w/ plate curved roof, the top of the skid is decked w/ ¼” plate.
• Mechanical office compartment is 20ft long with a one (1) ton air conditioner, desk and file cabinet, one (1) 3ft x28”x10ft workbench and four (4) lockers for the rig shop personnel.
• Spare parts storage compartment with access door to mechanical shop and a four (4) shelve storage system 10ft long x 2ft wide on each side of the compartment designed to hold a minimum of 700bls in total weight on each shelf and lighting system.
• Two (2) access doors, one to each compartment.

6.4 DRILL WATER TANKS

• Two (2) New 600 bbl. Square crimp wall water tank built on an EZ Mover™ three-runner oilfield skid complete with oilfield type hitch.
• Removable curved roof assembly that lowers down on the top of the tank and latches during rig moves or bad weather to prevent tank water contamination. This also slows water loss due to evaporation in high temperature locations.
• One (1) 4-inch water line to suction tank
• One (1) approximately 5ft porch containing two (2) 2 x 3 x 2.5 centrifugal pumps complete with rope packing and each unit is powered by a 25 hp, 1800 rpm, 480 volts, 3-phase, 60hz ac motor.

6.5 AUXILIARY WATER PUMP

• The auxiliary water pump is not included in this quote.

6.6 DIESEL FUEL TANKS AND LUBESTER

• One (1) New 500 bbl. (21,000 gal. each) Cylindrical Diesel tank with porch extension complete with two (2) each Diesel Transfer Pumps driven by an Explosion Proof Electric Motor, complete with Racor, or equivalent, filter system.
• Transfer pumps are capable of taking on fuel and also transferring fuel to other remote equipment on the location (e.g. cementing unit)
• All fuel pumps to be furnished with drip pans.
• All fuel tanks to be identified with signs in English language.
• All fuel tanks will have certified metering device and capable of recording fuel to the liter (sight-glass not acceptable).
• Built on an EZ Mover™ three-runner oilfield skid complete with oilfield type hitch.

6.7 CABLE TRAYS

• One (1) lot electrical cable/service trays to accommodate air, fuel, water and Electrical cables

6.8 CABLE UMBILICAL SYSTEM

• The Cable Umbilical System is not included in this quote.

6.9 PNEUMATIC WINCH

• Two (2) Ingersoll-Rand FA2.5A-24XKLG Air winch complete with wire rope and stand, 10,000 lb. @ 51 FPM, mid drum & 90 psig, 7,000 lb. stall @ first wrap & 90 psig 1,200 ft. of 3/4” wire rope capacity maximum speed is 60 FPM @ 90 psig.
• One (1) Model ML336A-250-38 Air Winch “Catalina” Series II for 0 Degree Take Off Angle to Include Both ABS & DNV Approval Certificates, Load Test Certificate, Hoist Riser Base Slack Line Cable Shield, Data Book, Low Temperature Steel Rated for Use in North Sea Environment, WR Catrope-CS-300-PS Wire Rope 3/8” of Dyrform 18 HSLR Wire Rope in 300’ Length with a 1 ¼” SS Button on the Cable Anchor end and a Socket Fast Poured Closed Socket on the Live End Complete with Certified Pull Test and Test Certificate, Catblock-A8RT-SP Block “Rig Rider” System 990439A Consisting of Model 24T09Z Transmitter and 22R08ESZ Receiver- Remote Safety Shut Off Radio Control.

6.10 DRILL LINE SPOOLER

One (1) Tailboardable Drill Line Spooler Material per the following specifications:

• Wire Rope: 1-3/8 inch diameter
• Material Length: 7,500ft.
• Pneumatic
• Heavy-duty oil field steel I-beam base and tubing frame and uprights, Anti-skid steel plate to top surface of frame, Frame includes 4 point lifting eyes and forklift pockets.
• Solid shaft includes heavy-duty drive arm with solid shaft.
• Air Motor: An air motor transmits torque to the drive arm through a suitable gear reducer. Air Motor and brakes to run off rig air supply. Fittings mounted to inlet line with quick disconnect.
• Control: Dual directional modulating hand valve with pressure gauge valving for speed and direction control. Controls include SS labels.
• Brakes: pneumatically operated brake with caliper and brake pads to provide hold back tension. Regulator provided.
• Guards: Guards to protect drive components and controls.

6.11 HANDLING TOOLS

• One (1) Canrig Torq-Matic TM-80 Automated Floor Wrench
• Make-up and Break-out Tong
• Pipe Spinner
• Control System
• Hydraulic Power Unit (Electric motor driven)
• Initial Torq-Matic Spare Parts
• One (1) AOT 5'' GG 350 Ton BN Drill Pipe Elevator
• One (1) MGG 250 Ton BN Elevator Bored for 3 1/2'' D.P.
• One (1) BJ Type 7 5/8'' SLX 150 Ton Elevator- Bored to 8'' DC Elevator
• One (1) 6-1/4'' TA-150 Ton Center Latch Elevator New with MPI & Load Test
• One (1) TI MFG 4-3/4'' DC TA-100 Center Latch Elevator - New with MPI & Load Test
• Two (2) TI MFG 8''--9-1/2'' DCS-L Drill Collar Slips
• Two (2) AOT 4 1/2'' X 3-1/2'' Du Long Rotary Slips with Inserts and Flex Handles
• Two (2) AOT 5 1/2'' X 5'' Du Long Rotary Slips with Inserts and Flex Handles
• Two (2) TI MFG 4-4-7/8'' DCS-S Drill Collar Slips complete with Buttons
• One (1) TI MFG Skid Mounted Hydraulic Power Unit, Air Start, Leakage Confinement, Spark Arrestor, Belt Break Shutdown, Positive Air Shutdown (Mechanical), 6 Cylinder Deutz Engine 113 HP, Hydraulic Cooler, 50 FT Hose - New
• Two (2) TI MFG 5-1/2''-7'' DCS-R Drill Collar Slips complete with Buttons
• One (1) Type C Safety Clamp 11 Segment 7-1/2''-8-5/8''
• One (1) Farr Tong Model KT7585 (8 5/8'' Tong), Torque Capacity: 25,000 Ft Lb, Size Range: 2-1/16'' - 8 5/8'' OD, Rineer 15-15 Motor, Clincher Backup, Triple Valve
• One (1) 3-1/2'' Jaw Die Kit
• One (1) 5'' X 4-3/4'' Jaw Die Kit
• One (1) 6.625'' Jaw Die Kit
• One (1) 8-5/8'' X 8'' Jaw Die Kit
• One (1) 5'' Jaw Die Kit
• One (1) 6.250'' Backup Jaw Die
• One (1) 5.00'' Backup Jaw Die - 3 to make a set
• One (1) 4-3/4'' Back Up Jaw for KT7585
• One (1) 3.5'' Backup Jaw Die - 3 to make a set
• One (1) Double Spring Hanger
• One (1) 32'' Arm, 30,000 FT/LB - Compression Torque Gauge/Load Cell Assembly
• One (1) Hydraulic Lift Cylinder, 3 1/2'' X 48'' C/W Shackles to connect Spring Hanger
• One Pair Type DB Manual Tongs w/ heads for drill string.

6.12 INSTRUMENTATION DAC SYSTEM (DACS)

The DACS System comprises the following components:

• One (1) Drill Floor Monitor
• One (1) Data Acquisition Station
• One (1) Mud Monitoring System
• One (1) Electronic Drilling Recorder System
• Complete Cabling for above
• One (1) Slave Monitor for Tool Pushers Office
• One (1) Slave Monitor for Company Man’s Office

DACS DRILL FLOOR STATION COMPONENTS:

• Industrial Flat Screen Monitor with Touch Screen
• Programmable Logic Controllers
• Input/output Modules
• IS Isolation Barriers
• 110Vac and 24Vdc Distribution
• Field Terminals

DACS DRILLING SENSORS & EQUIPMENT

• Drawworks Encoder
• Tong Torque Sensor
• Stand Pipe Pressure Transducer
• Weight Indicator Pressure Transducer
• Top Drive Rotary Torque Sensor

DACS BASIC DRILLING PARAMETERS

• Weight on Bit
• Rotary Table RPM
• Top Drive RPM
• Top Drive Torque
• Tong Torque
• Mud Pump Pressure
• Flow Rate – SPM (Calculated)
• Rate of Penetration (Calculated)
• Total Weight
• Mud Pit Volume
• Ton Miles
• Mud Flow Return
• Total Pump Strokes
• Top Drive Rotary Torque


DACS INTEGRATED PIT VOLUME TOTALIZER SYSTEM (EPITS)

• Volume Indication for six (6) Pits
• Monitor Strokes Per Minute for (2) Pumps
• Monitor Total Strokes
• Monitor Return Flow
• Data Acquisition System Data Collection J-Box with all the necessary analog and digital modules to accommodate all channels required and c/w all necessary I.S. Barriers and EPITS Software.

DACS SENSORS:

• (6) Ultrasonic Pit Probes for Active Pits
• (2) Proximity Switch Assemblies for Mud Pumps
• Return Flow Sensor
• LED Visual Remote Alarm
• Lot required J-Boxes and Cabling for System Integration

DACS ELECTRONIC DRILLING RECORDER

Electronic recorder Bulkhead mounts to record the following parameters:

• Weight on Bit
• Ton Miles
• Rate of Penetration
• Rotary Torque
• RPM
• Pump Pressure
• SPM 1
• SPM 2


DACS SYSTEM SCREENS








DRILLING MODE







SAMPLE SCREEN 1







SAMPLE SCREEN 2






SAMPLE SCREEN 3




6.13 RIG FIRE SUPPRESSION SYSTEM

• One (1) Handheld Combustible Gas Monitoring device
• Six (6) Type I (CO2) Fire Extinguishers
• Six (6) Type II (Dry Chemical) Fire Extinguishers
• Six (6) Type III (Foam) Fire Extinguishers

6.14 RIG HAND TOOLS

• One (1) Complete Rig Mechanics toolboxes including all tools necessary to fix and or repair the rigs mechanical systems
• One (1) Complete Rig Electrician toolbox including all tools necessary to fix and or repair the rigs electrical systems
• One (1) Complete Rig Floor toolbox including all the tools necessary for operation of the rig floor

6.15 RIG WELDING MACHINES

• One (1) Miller Big Blue Pro Stick, MIG and TIG welding machine with CAT 21.7HP Diesel engine.

6.16 BUG BLOWERS
• Two (2) Brandt B-250 or equivalent 42” impeller Bug Blowers complete with stands and guards.
• Two (2) 100’ electric extension cords sized for the bug blowers and matched to the rig electrical system.

6.17 CCTV SYSTEM

• Rig Data Collection System™ and Wireless Rig Computer Network™ with 1 server, 2 workstations and 10 color video cameras placed on the rig floor, racking board, crown, mud tanks, mud mixing hoppers, mud pumps, gensets, v-door and pipe racks that allow the tool pusher, the mud engineer or the company man to monitor drilling operations and rig functions in real time.
• Two-way industrial intercom system w/ stations located at the driller’s station, the mud engineer’s station, the Top Dog House, the SCR House, the Mud House, the Mud Pump station, and the Compressor House.
























SECTION (7) - TUBULARS – DRILL PIPE & DRILL COLLARS (NEW)

SECTION (7)

7.0 TUBULARS – DRILL PIPE & DRILL COLLARS

Standard Heavy Weight Drill Pipe (36 jts.)

• OD: 5.00 in.
• ID: 3.00 in.
• Length: 31.00 ft.
• Tool Joint OD: 6.625 ft.
• Tool Joint ID: 3.00 in.
• HWDP Grade: AISI 134055 KSI
• Connection: NC 50
• Pin Type: STD Relief Groove Pin
• Box Type: Boreback Box
• Cold Roll Threads
• Pin Tong: STD 24”
• Box Tong: STD 24”
• Tool Joint Hard-facing: Smoothx (S-20)
• Tool Joint Hard-facing Height: Flush
• HF Coverage Box: STD 4”
• Box HF On Taper: Flush w/ Fingers
• HF Coverage Pin: STD 5”
• Wear-pad Length: STD 26”
• Wear-pad HF: Smoothx (S-20)
• Wear-pad HF Height: 3/32” Raised

7.1 NEW PUP JOINT (2)

• OD: 5.00 in
• Connection: NC 50
• Tool Joint OD: 6.25 in
• Tool Joint ID: 3.250 in
• Pup Joint Length: 5.00 ft
• Pin Taper: 35 Deg
• Pin Tong: 9 in
• Box Tong: 12.00 in
• Box Taper: 18 Deg
• Hardband: Box Only
• Tool Joint HF: TCS Ti
• Toll Joint Height: 3.32” Raised
• Coating: TK34

7.2 NEW PUP JOINT (2)

• OD: 5.00 in
• Connection: NC 50
• Tool Joint OD: 6.625 in
• Tool Joint ID: 3.250 in
• Tool Joint Length: 10.00 ft
• Pin Tong: 9.00 in
• Pin Taper: 35 Deg
• Box Tong: 12.00 in
• Box Taper: 18 Deg
• Hardband: Box Only
• Tool Joint HF: TCS Ti
• Toll Joint Height: 3 3/32” Raised
• Coating: TK34

7.3 NEW PUP JOINT (2)

• OD: 5.00 in
• Connection: NC 50
• Tool Joint OD: 6.625 in
• Tool Joint ID: 3.250 in
• Pup Joint Length: 15.00 ft
• Pin Tong: 9.00 in
• Pin Taper: 35 Deg
• Hardband: Box Only
• Tool Joint HF: TCS Ti
• Tool Joint Height: 3/32“ Raised

7.4 NEW STANDARD HEAVY WEIGHT DRILL PIPE (24 jts.)

• OD: 3.50 in
• ID: 2.25 in Length: 31 ft
• Tool Joint OD: 4.75 in
• Tool Joint ID: 2.25 in
• HWDP Grade: AISI1340 55 KSI
• Connection: NC 38
• Pin Type: STD Relief Groove
• Box Type: Boreback
• Cold Roll Threads
• Pin Tong: STD 24 in
• Box Tong: STD 24 in
• Toll Joint HF: Smoothx (S-20)
• Tool Joint HF Height: Flush
• HF Coverage Box: STD 4in
• Box HF On Taper: Flush
• HF Coverage Pin: STD 5 in
• Wear-pad Length: STD 26 in
• Wear-pad HF: Smoothx (S-20)
• Wear-pad HF Height: 3/32” Raised

7.5 NEW SPIRAL DRILL COLLARS (18)

• OD: 8.00 in
• ID: 2.812 in
• Length: 31.00 ft
• Connection: 6 5/8 in Reg
• Pin Type: STD Relief Groove
• Box Type: Boreback
• Cold Roll Threads
• DC- Elevator: STD 16.0 in Long
• Drill Collar Slip: STD 18.0 in Long
• Drill Collar Spiral: STD Spiral

7.6 NEW SPIRAL DRILL COLLARS (30)

• OD: 6.25 in
• ID: 2.25 in
• Length: 31.0 ft
• Connection: NC 46
• Pin Type: STD Relief Groove
• Box Type: Boreback
• Cold Roll Threads
• DC- Elevator: STD 16.0 in Long
• Drill Collar Slip: STD 18 in Long
• Drill Collar Spiral: STD Spiral

7.7 NEW SPIRAL DRILL COLLARS (36)

• OD: 4.75 in
• ID: 2.25 in
• Length: 31.0 ft
• Connection: NC 38
• Pin Type: STD Relief Groove
• Box Type: Boreback
• Cold Roll Threads
• DC-Elevator: STD 16.0 in Long
• Drill Collar Slip: STD 18.0 in Long
• Drill Collar Spiral: STD Spiral

7.8 NEW DRILL PIPE (15,000 ft)

• OD: 5.00 in
• Weight: 19.5 lb/ft
• Wall Thickness: 0.362 in
• Grade: G-105
• Range: Range 2
• Upset Type: H Series IEU
• Connection: NC 50
• Pin OD: 6.625 in
• Pin ID: 3.25 in
• Pin Tong: 9.00 in
• Pin Taper: 35 Deg
• Customer Marking: 1B716
• Hard Facing Material: TCS Ti
• Box OD: 6.625 in
• Box ID: 3.325 in
• Box Tong: 12.0 in
• Box Taper: 18 Deg
• Hard-facing: Box 3/32 Raised
• HF Coverage: 3.0 in
• Coating: TK-34

7.9 NEW DRILL PIPE (6,000 ft)

• OD: 3.5 in
• Weight: 15.5 lb/ft
• Wall Thickness: 0.449 in
• Grade: G-105
• Range: Range 2
• Upset Type: H Series EU
• Connection: NC 38
• Pin OD: 5.0 in
• Pin ID: 2.563 in
• Pin Taper: 35 Deg
• Customer Marking: 1B716
• Hard-facing Material: TCS Ti
• Box OD: 5.00 in
• Box ID: 2.563 in
• Box Tong: 12.5 in
• Box Taper: 18 Deg
• Box HB Height: 3/32” Raised
• HF Coverage: 3 in
• Coating: TK-34

7.10 FISHING TOOLS

• One (1) (150-1175-A-040) 11-3/4" O.D. Logan Series 150 Full Strength Overshot Assembly furnished with 6-5/8" API Regular Box Top Connection, Dressed with 8-1/4" Basket Grapple and Mill Control Packer, and with Standard Cutlipped Guide. (C5329)
• One (1) (AE1082-36-001) 11-3/4" OD x 36" Extension Sub (5330) 272.00 lbs. each f/Logan Series 150 Overshot
• One (1) (G3082-480) 11-3/4" OD x 15" OD Oversized Cutlipped Guide (5336) f/ Logan Series "150" Overshot.
• One (1) (A7082-264) 8-1/4" Basket Grapple (5334) f/Logan Series 150 Overshot.
• One (1) (A9082-264) 8-1/4" Mill Control Packer (5332R) f/ Logan Series 150 Overshot.
• One (1) (A7082-212) 6-5/8" Basket Grapple (5334) f/Logan Series 150 Overshot.
• One (1) (A9082-212) 6-5/8" Mill Control Packer (5332R) F/Series "150" Overshot.
• One (1) (A7082-208) 6-1/2" Basket Grapple (5334) f/Logan Series 150 Overshot.
• One (1) (A9082-208) 6-1/2" Mill Control Packer (5332R) f/ Logan Series 150 Overshot.
• One (1) (A7082-160) 5" Basket Grapple (5334) f/Logan Series 150 Overshot.
• One (1) (A9082-160) 5" Mill Control Packer (5332R) f/ Logan Series 150 Overshot.
• One (1) (150-813-D-003) 8-1/8" O.D. Logan Series"150" Releasing and Circulating Overshot, Type "SH", Dressed with Spiral Grapple and Type "A" Packer to catch and packoff 6-5/8" O.D. and with Standard Cutlipped Guide and furnished with 4-1/2" API I.F. box connection. (9217)
• One (1) (AE1059-36-001) 8-1/8" OD Extension Sub 36" Long (9218) f/ Series "150" Overshot.
• One (1) (G3059-352) 8-1/8" OD x 11" OD Oversized Cutlipped Guide f/ Logan Series 150 Overshot (9226)
• One (1) (A5059-212) 6-5/8" Spiral Grapple (9222) f/Logan Series 150 Overshot.
• One (1) (A4059-212) 6-5/8" Type "A" Packer (9224) f/ Logan Series 150 Overshot.
• One (1) (A6059) Spiral Grapple Control (9223) f/ Series "150" Overshot.
• One (1) (A5059-208) 6-1/2" Spiral Grapple (9222) f/Logan Series 150 Overshot.
• One (1) (A4059-208) 6-1/2" Type "A" Packer (9224) f/ Logan Series 150 Overshot.
• One (1) (A6059) Spiral Grapple Control (9223) f/ Series "150" Overshot.
• One (1) (A7059-160) 5" Basket Grapple (9222) f/ Logan Series 150 Overshot.
• One (1) (A9059-160) 5" Mill Control Packer (9224R) f/ Logan Series 150 Overshot.
• One (1) (150-575-A-001) 5-3/4" OD Logan Series 150 F.S. Overshot assembly with 3-1/2" IF Box Top Connection, dressed with Spiral Grapple and Type "A" Packer to catch and packoff 4-3/4" OD, with Standard Cutlipped Guide. (8975)
• One (1) (AE1035-36-010) 5-3/4" OD Extension Sub, 4-5/16" ID, 36" Long (8976) f/ Logan Series "150" Overshot.
• One (1) (A5035-152) 4-3/4" Spiral Grapple (6112) f/Logan Series "150" Overshot.
• One (1) (A4035-152) 4-3/4" Type "A" Packer (6114) f/Logan Series "150" Overshot.
• One (1) (A6035) Spiral Grapple Control (6113) f/ Logan Series "150" Overshot.
• One (1) (A7035-112) 3-1/2" Basket Grapple (6112) f/ Series "150" Overshot.
• One (1) (A9035-112) 3-1/2" Mill Control Packer (6114R) f/ Logan Series 150 Overshot.
• One (1) (605-016-005) 8" O.D. Logan "Z" Type Hydraulic Fishing Jar, with 3-1/16" I.D. and furnished with 6-5/8" Regular Box Top and Pin Bottom Connections. (52711)
• One (1) (605-014-005) 6-1/2" O.D. Logan "Z" Type Hydraulic Fishing Jar, with 2-1/4" I.D. and furnished with 4-1/2" API I.F. (5" XH) Box Top x Pin Bottom Connections. (52544)
• One (1) (605-012-001) 4-3/4" O.D. Logan "Z" Type Hydraulic Fishing Jar, 2" I.D. and furnished with 3-1/2" I.F. Box Top x Pin Bottom Connections. (52500)
• One (1) (606-015-005) 8"O.D. Logan Jar Energizer, with 3-1/16" I.D., and furnished with 6-5/8" API Regular Box Top x Pin Bottom Connections (55910)
• One (1) (606-013-001) 6-1/2" O.D. Logan Jar Energizer, with 2-1/4" I.D., furnished with 4-1/2" API I.F. (5" XH) Box Top x Pin Bottom Connections. (55905)
• One (1) (606-011-001) 4-3/4" OD Logan Jar Energizer, 2" ID, furnished with 3-1/2" IF Box Top X Pin Bottom Connections. (55812)
• One (1) (604-775-005) 8" O.D. Logan Fishing Bumper Sub assembly, 3-1/2" ID, 20" Stroke Length, furnished with 6-5/8" Regular Box Top x Pin Bottom Connections. (26595)
• One (1) (604-625-020-002) 6-1/2" O.D. X 20" Stroke Logan Fishing Bumper Sub, with 2-1/4" I.D. and furnished with 4-1/2" IF Box Top x Pin Bottom Connections. (10257)
• One (1) (604-475-020-001) 4-3/4" OD Logan Fishing Bumper Sub assembly, 2" ID, 20" Stroke Length, furnished with 3-1/2" IF Box Top x Pin Bottom Connections. (39905)
• One (1) (302-1500-002) 15" O.D. Logan Reverse Circulation Junk Basket, furnished with 6-5/8" API Regular Box Top Connection, including Lift Sub, Steel Ball, Junk Catcher and Type "A" Mill Shoe dressed to 16" O.D. for operation inside 17-1/2" Hole. (2708)
• One (1) (302-1100-001) 11" OD Logan Reverse Circulation Junk Basket, furnished with 6-5/8" API Regular Box Top Connection, including Lift Sub, Steel Ball, Junk Catcher and Type "A" Mill Shoe dressed to 11-3/4" OD for operation inside 12-1/4" Hole. (2690)
• One (1) (302-787-004) 7-7/8" O.D. Logan Reverse Circulation Junk Basket, furnished with 4-1/2" API I.F. Box Top Connection, including Lift Sub, Steel Ball, Junk Catcher and Type "A" Mill Shoe dressed to 8-1/4" O.D. for operation inside 8-1/2" Hole. (2567)
• One (1) (302-513-004) 5-1/8" O.D. Logan Reverse Circulation Junk Basket, furnished with 3-1/2" API I.F. Box Top Connection and Complete with Lift Sub, Steel Ball, Junk Catcher and Type "A" Mill Shoe dressed to 5-5/8" O.D. for operation inside of 6" Hole. (2618)
• One (1) (306-1600-001) 16" O.D. Logan Fishing Magnet furnished with 7-5/8" Regular Pin Top Connection, Complete with Flush Guide and furnished with Cast Steel Lifting Bail/Thread Protector. (79183)
• One (1) (306-1050-001) 10-1/2" OD Logan Fishing Magnet furnished with 6-5/8" Regular Pin Top Connection, Complete with Flush Guide and furnished with Cast Steel Lifting Bail/Thread Protector for 11-3/4" - 13" Hole. (32350)
• One (1) (306-700-001) 7" OD Logan Fishing Magnet furnished with 4-1/2"Regular Pin Top Connection, Complete with Flush Guide and Cast Steel Lifting Bail/Thread Protector for 7-5/8" - 8-1/2" Hole. (32300)
• One (1) (306-500-001) 5" O.D. Logan Fishing Magnet, complete with Flush Guide and furnished with Cast Steel Lifting Bail/ Thread Protector and furnished with 2-7/8" API Regular Pin Top Connection. (32260)
• One (1) (200-009-010-002) Logan Junk Sub, with 12-7/8" O.D. Cup, 11-5/8" I.D. of Cup, 4" Bore, 10" Long Cup, and with 7-5/8" Regular Pin Top X Box Bottom Connections. (55306)
• One (1) (200-008-010-001) Logan Junk Sub, with 9-5/8" O.D. Cup, 8-17/32" I.D. of Cup, 3-1/2" Bore, 10" Long Cup, and with 6-5/8" Regular Pin Top X Box Bottom Connections for 12-1/4" Hole Size. (15485)
• One (1) (200-005-010-001) Logan Junk Sub, with 6-5/8" O.D. Cup, 5-15/16" I.D. of Cup, 2-1/4" Bore, 10" Long Cup, and with 4-1/2" Regular Pin Top X Box Bottom Connections for 8-1/2" Hole (15470)
• One (1) (200-003-010-001) Logan Junk Sub, with 5" O.D. X 10" Long Cup, 4-9/16" I.D. of Cup, 1-1/2" Bore and with 3-1/2" API Regular Pin Top X Box Bottom Connections for 6" - 6-3/8" Hole. (15460)
• One (1) (FBM480-005) 15" OD Logan Flat Bottom Junk Mill dressed with crushed sintered tungsten carbide for operation inside 17-1/2" Hole Size and furnished with 7-5/8" Regular Pin Top Connection with 9" OD x 12" Long Fishing Neck with Integral Blade Stabilizers.
• One (1) (FBM384-006) 12" OD Logan Flat Bottom Junk Mill Dressed with Crushed Sintered Tungsten Carbides for operation inside 12-1/4" Hole Size and furnished with 6-5/8" Regular Pin Top Connection with 8" OD x 10" Long Fishing Neck with Integral Blade Stabilizers.
• One (1) (FBM264-003) 8-1/4" OD Logan Flat Bottom Junk Mill Dressed with Crushed Sintered Tungsten Carbides for operation inside 8-1/2"Hole Size and furnished with 4-1/2" Regular Pin Top Connection with 6-1/2" OD x 10" Long Integral Fishing Neck c/w 3 Stabilizers Blades.
• One (1) (FBM184-002) 5-3/4" OD Logan Flat Bottom Junk Mill dressed with Crushed Sintered Tungsten Carbides for operation inside 6"Hole Size and furnished with 3-1/2" Regular Pin Top Connection with 4-1/4" OD x 10" Long Fishing Neck with Integral Blade Stabilizers.
• One (1) (305-036) Logan Ditch Magnet, 36" Long Heavy-Duty Type.
























SECTION (8) - RIG LIGHTING SYSTEM

SECTION (8)

8.0 RIG LIGHTING SYSTEM

8.1 MAST, RACKING BOARD, AND OBSTRUCTION lighting receptacle string complete with plugs and receptacles, cable, cable clamps, and all necessary leads and fittings to accommodate the following:

• Ten (10) Fluorescent Fixtures – Mast
• One (1) Fluorescent Fixture – Racking Board
• One (1) Aircraft Obstruction Light – Crown

8.2 RIG FLOOR/DRAWWORKS lighting receptacle string complete with plugs and receptacles, cable, cable clamps, and all necessary leads and fittings to accommodate the following:

• Four (4) Fluorescent Fixtures with battery back up
• Two (2) Floodlights

8.3 PIPERACK & AREA lighting receptacle string complete with plugs and receptacles, cable, cable clamps, and all necessary leads and fittings to accommodate the following:

• Two (2) Floodlights - Piperack
• Six (6) Floodlights – Area

8.4 SUBSTRUCTURE lighting receptacle string complete with plugs and receptacles, cable, cable clamps, and all necessary leads and fittings to accommodate the following:

• Four (4) Floodlights- Substructure

8.5 TOP DOG HOUSE lighting receptacle string complete with plugs and receptacles, cable, cable clamps, and all necessary leads and fittings to accommodate the following:

• Three (3) Fluorescent Fixtures – Interior
• Two (2) Fluorescent Fixture – Porch

8.6 COMPRESSOR HOUSE lighting receptacle string complete with plugs and receptacles, cable, cable clamps, and all necessary leads and fittings to accommodate the following:

• Three (3) Fluorescent Fixtures - Interior
• One (1) Fluorescent Fixture - Porch

8.7 BRAKE COOLING/TRIP TANK PUMPS lighting receptacle string complete with plugs and receptacles, cable, cable clamps, and all necessary leads and fittings to accommodate the following:

• Four (4) Fluorescent Fixtures

8.8 MUD PUMPS lighting receptacle string complete with plugs and receptacles, cable, cable clamps, and all necessary leads and fittings to accommodate the following:

• Six (6) Floodlights

8.9 WATER TANKS, MUD TANKS, MUD HOUSE, MUD HOPPERS lighting receptacle string complete with plugs and receptacles, cable, cable clamps, and all necessary leads and fittings to accommodate the following:

• Six (6) Fluorescent Fixtures
• Eight (8) Floodlights

8.10 GENERATOR lighting receptacle string complete with plugs and receptacles, cable, cable clamps, and all necessary leads and fittings to accommodate the following:

• Ten (10) Fluorescent Fixtures – Main Generator Houses

8.11 RIG FLOOR LIGHTING CONTROL PANEL w/ NEMA 4 weather proof 230 volt 3 phase 60 Hz lighting control panel with twelve 20 Amp 2 Pole circuit breakers. Each circuit breaker to have an external operator and to be wired to a weather proof Appleton (or equal) receptacle with a matching plug.

8.12 TWO TRAILERIZED LIGHTING TOWERS each containing the following

• 30 ft telescoping towers
• 1000-watt metal halide floodlights mounted on a towable trailer with stabilizer jacks
• KW Lister diesel generator.





















SECTION (9) - SYSTEMS INTEGRATION & TEST
SECTION (9)

9.0 SYSTEMS INTEGRATION & TEST

Includes all labor and facilities to complete the following:

9.1 STRUCTURAL & MECHANICAL

The Mechanical Rig-up is based on standard industry practice and scope of supply and is to include the following:

• Set and assemble mast and substructure
• Raise mast and substructure
• Install all flooring and handrails
• Install stairs and v-door
• Set and align rotary table
• Set and align Drawworks
• Set Dog House
• Install mast accessories (racking board, etc.)
• String up traveling block
• Mount Top Drive
• Set and align equipment
• Set and align mud pumps
• Set and align Mud system
• Set and align Water tank
• Set and align Fuel tank
• Set and align Catwalk
• Set and align Hydraulic Catheads
• Set and align Cable trays
• Provide pipe, fittings, hoses and valves for following accessory systems:

WATER SYSTEM:

• Provide water supply to rig floor, mud pumps and mud tank system

FUEL SYSTEM:

• Provide fuel feed and return lines from fuel tank to generator sets.

AIR SYSTEM:

• Provide air supply for accumulator unit and rig floor air manifold.
• Provide hose connections from rig floor air manifold to floor tools.
• Provide air supply to generator set engine starters.
• Provide and install the following miscellaneous items:
• Two (2) pneumatic hoist stands
• Tong back-up post
• Hose hobbles for vibrator hoses

9.2 ELECTRICAL

• All electrical will conform to API RP 500 Guidelines.
• Provide and install two (2) mast light strings with fluorescent light fixtures and obstruction light.
• Provide and install rig lighting package consisting of fluorescent and metal halide light fixtures for rig floor, mud tanks, utility skids, substructure and doghouse.
• Provide and install power and control cable for generators, ac motors, driller’s console and all related functions indicated in this proposal.

9.3 TESTING

Testing will be per industry standard for all the supplied equipment will include the following:

• Fill mud tanks with water
• Provide lube products to all machinery
• Provide 1000 gallons diesel fuel for testing
• Circulate water throughout mud system
• Run air compressors and pressure test air manifold
• Pressure test all high pressure lines and connections to working pressure
• Pressure test all low pressure lines to working pressure
• Circulate through high pressure system for minimum of eight (8) hours
• Run all solids control equipment
• Load test generators to maximum load
• Test all SCR assignments
9.4 PROJECT MANAGEMENT

Project Management services includes the following:

• Management of the interface between vendors and rig building team.
• Technical coordination of all aspects of the rig building process.
• Develop and manage Rig Build Schedule.
• Proactive problem identification and resolution,
• Vendor contract administration
• Coordination and assistance to all vendors involved in the rig building process.
• Regular project status reporting and planning/scheduling of equipment deliveries and installation.
• Rig commissioning planning.

9.5 START-UP / FIELD COMMISSION SUPPORT

• Two (2) commissioning technician’s one (1) mechanical and one (1) electrical will be available for a total of five (5) days per person for start-up assistance and coordination. Travel and per diem will be charged at cost. All additional commissioning technician’s time will be charged at $2000/day plus per diem and expenses including travel.

9.6 COATING SYSTEM

• All equipment will be sandblasted, primed and finish coated with an industrial epoxy polyurethane coating system, per standard coating systems.

9.7 STANDARD DOCUMENTATION

Standard Data Book to include the following sections, as applicable:

• Two (2) complete listings of all serial numbers for all serialized equipment.
• Two (2) Certificate of Conformance for these items:
• Two (2) Certificate of Conformance (including API 4F) Mast
• Two (2) Certificate of Conformance (including API 8A) Crown
• Two (2) Certificate of Conformance (including API 4F) Substructure
• Two (2) Certificate of Conformance (including API 7K) Drawworks
• Two (2) Certificate of Conformance (including API 8A) Traveling block, Hook & Swivel
• Two (2) Certificate of Conformance (including API 7K) Rotary Table
• Two (2) Certificate of Compliance for the entire completed rig

9.8 OPERATION & MAINTENANCE MANUAL

• Operation and Maintenance manuals, three (3) hard copies and three (3) electronic copies.

9.9 PERSONNEL TRAINING

• Two (2) weeks training in Houston, Texas at the International facility for up to four (4) persons in rig assembly and rig systems management. This training only covers the rig training and the customer will be responsible for all trainee living and travel expenses.
Seller:
Name: Jeff Weber
Phone: +1-432-687-5445
Company: Weber Systems Inc.
Company WebSite: http://www.jeffweber.net
CONTACT SELLER
Weber Systems Inc. is in no way affiliated with any of the any companies referenced in this web site. Any references and or mention of company names in this web site or the accompanying computer code are for identification purposes only and are not Trade Marks or Trade Names used by or affiliated with Weber Systems Inc.

Weber Systems buys and sells used drilling rigs. Contact Jeff Weber at 432-687-5445 or email jeff@jeffweber.net.
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